Yttria coatings as wear protection layer in the semiconductor industry

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Original languageEnglish
Title of host publicationThermal Spray 2022
Subtitle of host publicationProceedings from the International Thermal Spray Conference
Place of PublicationDüsseldorf
Number of pages6
Publication statusPublished - 2022
EventThermal Spray 2022 (ITSC 2022) - Wien, Austria
Duration: 4 May 20226 May 2022

Publication series

NameThermal spray proceedings
ISSN (Print)2768-1491
ISSN (electronic)2768-1505

Abstract

In the semiconductor industry, plasma etching processes are widely used. Process chamber parts that are located in the plasma etching system are also exposed to the harsh environmental conditions. Thus, parts located close to the process area are typically coated with yttria to increase service life, and thus process performance. However, such yttria coatings are usually porous, and thus can be attacked by fluorine containing plasma. In order to increase the lifetime of the components in the plasma etching system, this research project aimed to improve the protective yttria layer by reducing the porosity of the protective layer. Specifically, a design of experiment was employed in which the porosity was the target value. The main effects of the coating parameters and their interactions including the surface treatment before the coating process were determined. Furthermore, the bonding of the protective coating to the component to be protected, as well as the element distribution and the coating morphology were investigated. The results and their ramifications with respect to the envisaged application will be discussed.

Cite this

Yttria coatings as wear protection layer in the semiconductor industry. / Nicolaus, Martin; Dukat, Mareike (Contributor); Möhwald, Kai (Contributor) et al.
Thermal Spray 2022: Proceedings from the International Thermal Spray Conference. Düsseldorf, 2022. itsc2022p0939 (Thermal spray proceedings).

Research output: Chapter in book/report/conference proceedingConference contributionResearch

Nicolaus, M, Dukat, M, Möhwald, K, Maier, HJ & Walther, R 2022, Yttria coatings as wear protection layer in the semiconductor industry. in Thermal Spray 2022: Proceedings from the International Thermal Spray Conference., itsc2022p0939, Thermal spray proceedings, Düsseldorf, Thermal Spray 2022 (ITSC 2022), Wien, Austria, 4 May 2022. https://doi.org/10.31399/asm.cp.itsc2022p0939
Nicolaus, M., Dukat, M., Möhwald, K., Maier, H. J., & Walther, R. (2022). Yttria coatings as wear protection layer in the semiconductor industry. In Thermal Spray 2022: Proceedings from the International Thermal Spray Conference Article itsc2022p0939 (Thermal spray proceedings).. https://doi.org/10.31399/asm.cp.itsc2022p0939
Nicolaus M, Dukat M, Möhwald K, Maier HJ, Walther R. Yttria coatings as wear protection layer in the semiconductor industry. In Thermal Spray 2022: Proceedings from the International Thermal Spray Conference. Düsseldorf. 2022. itsc2022p0939. (Thermal spray proceedings). doi: 10.31399/asm.cp.itsc2022p0939
Nicolaus, Martin ; Dukat, Mareike ; Möhwald, Kai et al. / Yttria coatings as wear protection layer in the semiconductor industry. Thermal Spray 2022: Proceedings from the International Thermal Spray Conference. Düsseldorf, 2022. (Thermal spray proceedings).
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abstract = "In the semiconductor industry, plasma etching processes are widely used. Process chamber parts that are located in the plasma etching system are also exposed to the harsh environmental conditions. Thus, parts located close to the process area are typically coated with yttria to increase service life, and thus process performance. However, such yttria coatings are usually porous, and thus can be attacked by fluorine containing plasma. In order to increase the lifetime of the components in the plasma etching system, this research project aimed to improve the protective yttria layer by reducing the porosity of the protective layer. Specifically, a design of experiment was employed in which the porosity was the target value. The main effects of the coating parameters and their interactions including the surface treatment before the coating process were determined. Furthermore, the bonding of the protective coating to the component to be protected, as well as the element distribution and the coating morphology were investigated. The results and their ramifications with respect to the envisaged application will be discussed.",
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T1 - Yttria coatings as wear protection layer in the semiconductor industry

AU - Nicolaus, Martin

AU - Maier, Hans Jürgen

AU - Walther, Ralf

A2 - Dukat, Mareike

A2 - Möhwald, Kai

N1 - © 2022 DVS Media GmbH. All rights reserved.

PY - 2022

Y1 - 2022

N2 - In the semiconductor industry, plasma etching processes are widely used. Process chamber parts that are located in the plasma etching system are also exposed to the harsh environmental conditions. Thus, parts located close to the process area are typically coated with yttria to increase service life, and thus process performance. However, such yttria coatings are usually porous, and thus can be attacked by fluorine containing plasma. In order to increase the lifetime of the components in the plasma etching system, this research project aimed to improve the protective yttria layer by reducing the porosity of the protective layer. Specifically, a design of experiment was employed in which the porosity was the target value. The main effects of the coating parameters and their interactions including the surface treatment before the coating process were determined. Furthermore, the bonding of the protective coating to the component to be protected, as well as the element distribution and the coating morphology were investigated. The results and their ramifications with respect to the envisaged application will be discussed.

AB - In the semiconductor industry, plasma etching processes are widely used. Process chamber parts that are located in the plasma etching system are also exposed to the harsh environmental conditions. Thus, parts located close to the process area are typically coated with yttria to increase service life, and thus process performance. However, such yttria coatings are usually porous, and thus can be attacked by fluorine containing plasma. In order to increase the lifetime of the components in the plasma etching system, this research project aimed to improve the protective yttria layer by reducing the porosity of the protective layer. Specifically, a design of experiment was employed in which the porosity was the target value. The main effects of the coating parameters and their interactions including the surface treatment before the coating process were determined. Furthermore, the bonding of the protective coating to the component to be protected, as well as the element distribution and the coating morphology were investigated. The results and their ramifications with respect to the envisaged application will be discussed.

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DO - 10.31399/asm.cp.itsc2022p0939

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Y2 - 4 May 2022 through 6 May 2022

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