Wear mechanism model for grinding of PcBN cutting inserts

Research output: Contribution to journalArticleResearchpeer review

Authors

  • B. Denkena
  • T. Grove
  • L. Behrens
  • D. Müller-Cramm

External Research Organisations

  • BDW-BINKA Diamantwerkzeug GmbH
View graph of relations

Details

Original languageEnglish
Article number116474
JournalJournal of Materials Processing Technology
Volume277
Early online date27 Oct 2019
Publication statusPublished - Mar 2020

Abstract

Cubic crystalline boron nitride (cBN) is a highly wear resistant cutting material used for turning and milling of ferrous materials and superalloys. Due to its high hardness, this cutting material can only be mechanically finished with diamond grinding tools. The grinding tool wear is high as a consequence of the high hardness and high temperature hardness of the material. By adjusting the process variables feed rate, cutting speed and oscillation, it is possible to significantly reduce tool wear. The underlying principal mechanisms and derived process parameters are described. The contact length-specific equivalent chip thickness significantly determines the wear mechanism. Further, the kinematic number of grain engagements is influenced by the oscillation frequency. Recommendations for processing of PcBN are deduced.

Keywords

    Cutting mechanisms, Grinding, PcBN, Tool wear

ASJC Scopus subject areas

Cite this

Wear mechanism model for grinding of PcBN cutting inserts. / Denkena, B.; Grove, T.; Behrens, L. et al.
In: Journal of Materials Processing Technology, Vol. 277, 116474, 03.2020.

Research output: Contribution to journalArticleResearchpeer review

Denkena B, Grove T, Behrens L, Müller-Cramm D. Wear mechanism model for grinding of PcBN cutting inserts. Journal of Materials Processing Technology. 2020 Mar;277:116474. Epub 2019 Oct 27. doi: 10.1016/j.jmatprotec.2019.116474
Denkena, B. ; Grove, T. ; Behrens, L. et al. / Wear mechanism model for grinding of PcBN cutting inserts. In: Journal of Materials Processing Technology. 2020 ; Vol. 277.
Download
@article{737af2eee6ab4a05bdbac5e7268cd416,
title = "Wear mechanism model for grinding of PcBN cutting inserts",
abstract = "Cubic crystalline boron nitride (cBN) is a highly wear resistant cutting material used for turning and milling of ferrous materials and superalloys. Due to its high hardness, this cutting material can only be mechanically finished with diamond grinding tools. The grinding tool wear is high as a consequence of the high hardness and high temperature hardness of the material. By adjusting the process variables feed rate, cutting speed and oscillation, it is possible to significantly reduce tool wear. The underlying principal mechanisms and derived process parameters are described. The contact length-specific equivalent chip thickness significantly determines the wear mechanism. Further, the kinematic number of grain engagements is influenced by the oscillation frequency. Recommendations for processing of PcBN are deduced.",
keywords = "Cutting mechanisms, Grinding, PcBN, Tool wear",
author = "B. Denkena and T. Grove and L. Behrens and D. M{\"u}ller-Cramm",
note = "Funding Information: The research project KO4293/8-1“strategies on grinding of PcBN inserts” is funded by the German Research Foundation (DFG) .",
year = "2020",
month = mar,
doi = "10.1016/j.jmatprotec.2019.116474",
language = "English",
volume = "277",
journal = "Journal of Materials Processing Technology",
issn = "0924-0136",
publisher = "Elsevier BV",

}

Download

TY - JOUR

T1 - Wear mechanism model for grinding of PcBN cutting inserts

AU - Denkena, B.

AU - Grove, T.

AU - Behrens, L.

AU - Müller-Cramm, D.

N1 - Funding Information: The research project KO4293/8-1“strategies on grinding of PcBN inserts” is funded by the German Research Foundation (DFG) .

PY - 2020/3

Y1 - 2020/3

N2 - Cubic crystalline boron nitride (cBN) is a highly wear resistant cutting material used for turning and milling of ferrous materials and superalloys. Due to its high hardness, this cutting material can only be mechanically finished with diamond grinding tools. The grinding tool wear is high as a consequence of the high hardness and high temperature hardness of the material. By adjusting the process variables feed rate, cutting speed and oscillation, it is possible to significantly reduce tool wear. The underlying principal mechanisms and derived process parameters are described. The contact length-specific equivalent chip thickness significantly determines the wear mechanism. Further, the kinematic number of grain engagements is influenced by the oscillation frequency. Recommendations for processing of PcBN are deduced.

AB - Cubic crystalline boron nitride (cBN) is a highly wear resistant cutting material used for turning and milling of ferrous materials and superalloys. Due to its high hardness, this cutting material can only be mechanically finished with diamond grinding tools. The grinding tool wear is high as a consequence of the high hardness and high temperature hardness of the material. By adjusting the process variables feed rate, cutting speed and oscillation, it is possible to significantly reduce tool wear. The underlying principal mechanisms and derived process parameters are described. The contact length-specific equivalent chip thickness significantly determines the wear mechanism. Further, the kinematic number of grain engagements is influenced by the oscillation frequency. Recommendations for processing of PcBN are deduced.

KW - Cutting mechanisms

KW - Grinding

KW - PcBN

KW - Tool wear

UR - http://www.scopus.com/inward/record.url?scp=85075378082&partnerID=8YFLogxK

U2 - 10.1016/j.jmatprotec.2019.116474

DO - 10.1016/j.jmatprotec.2019.116474

M3 - Article

VL - 277

JO - Journal of Materials Processing Technology

JF - Journal of Materials Processing Technology

SN - 0924-0136

M1 - 116474

ER -