Wear Behaviour of PCBN, PCD, Binderless PCBN and Cemented Carbide Cutting Inserts When Machining Ti-6Al-4V in an Oxygen-Free Atmosphere

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Florian Schaper
  • Berend Denkena
  • Marc-André Dittrich
  • Alexander Krödel-Worbes
  • Jonas Matthies
  • Sebastian Worpenberg
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Details

Original languageEnglish
Title of host publicationProduction at the leading edge of technology
Subtitle of host publicationProceedings of the 10th Congress of the German Academic Association for Production Technology (WGP)
Place of PublicationBerlin
Pages275-283
Number of pages9
ISBN (electronic)978-3-662-62138-7
Publication statusPublished - 25 Sept 2020

Publication series

NameLecture Notes in Production Engineering
VolumePart F1136
ISSN (Print)2194-0525
ISSN (electronic)2194-0533

Abstract

One approach to overcome the difficulties in machining titanium can be the selection of a suitable cutting material. However, influences of the chemical tool wear under machining atmosphere has not been considered jet. In this work the tribochemical wear resistance of uncoated carbide tools, polycrystalline cubic boron nitride (PCBN) tools polycrystalline binderless CBN tools, and polycrystalline diamond (PCD) tools is investigated under different atmospheric conditions cutting Ti-6Al-4V. Air, pure argon and silane-doped argon are used to determine the influence of oxygen contents on tool wear. It was found that oxidation and adhesion behaviour were influenced by oxygen content. Up to 33% increase in tool live were obtained with uncoated carbide- and the PCBN tools with high CBN content. The reduced oxidation also affects PCBN tool behaviour. During machining under oxygen-free conditions increased adhesion of Ti-6Al-4V occurs. The increased wear behaviour for binderless PCBN tools lead to significantly reduced tool life.

Keywords

    Binderless CBN, Cemented carbide, Oxygen free, PCD, Titanium

ASJC Scopus subject areas

Cite this

Wear Behaviour of PCBN, PCD, Binderless PCBN and Cemented Carbide Cutting Inserts When Machining Ti-6Al-4V in an Oxygen-Free Atmosphere. / Schaper, Florian; Denkena, Berend; Dittrich, Marc-André et al.
Production at the leading edge of technology : Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Berlin, 2020. p. 275-283 (Lecture Notes in Production Engineering; Vol. Part F1136).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Schaper, F, Denkena, B, Dittrich, M-A, Krödel-Worbes, A, Matthies, J & Worpenberg, S 2020, Wear Behaviour of PCBN, PCD, Binderless PCBN and Cemented Carbide Cutting Inserts When Machining Ti-6Al-4V in an Oxygen-Free Atmosphere. in Production at the leading edge of technology : Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Lecture Notes in Production Engineering, vol. Part F1136, Berlin, pp. 275-283. https://doi.org/10.1007/978-3-662-62138-7_28
Schaper, F., Denkena, B., Dittrich, M.-A., Krödel-Worbes, A., Matthies, J., & Worpenberg, S. (2020). Wear Behaviour of PCBN, PCD, Binderless PCBN and Cemented Carbide Cutting Inserts When Machining Ti-6Al-4V in an Oxygen-Free Atmosphere. In Production at the leading edge of technology : Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP) (pp. 275-283). (Lecture Notes in Production Engineering; Vol. Part F1136).. https://doi.org/10.1007/978-3-662-62138-7_28
Schaper F, Denkena B, Dittrich MA, Krödel-Worbes A, Matthies J, Worpenberg S. Wear Behaviour of PCBN, PCD, Binderless PCBN and Cemented Carbide Cutting Inserts When Machining Ti-6Al-4V in an Oxygen-Free Atmosphere. In Production at the leading edge of technology : Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Berlin. 2020. p. 275-283. (Lecture Notes in Production Engineering). doi: 10.1007/978-3-662-62138-7_28
Schaper, Florian ; Denkena, Berend ; Dittrich, Marc-André et al. / Wear Behaviour of PCBN, PCD, Binderless PCBN and Cemented Carbide Cutting Inserts When Machining Ti-6Al-4V in an Oxygen-Free Atmosphere. Production at the leading edge of technology : Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Berlin, 2020. pp. 275-283 (Lecture Notes in Production Engineering).
Download
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abstract = "One approach to overcome the difficulties in machining titanium can be the selection of a suitable cutting material. However, influences of the chemical tool wear under machining atmosphere has not been considered jet. In this work the tribochemical wear resistance of uncoated carbide tools, polycrystalline cubic boron nitride (PCBN) tools polycrystalline binderless CBN tools, and polycrystalline diamond (PCD) tools is investigated under different atmospheric conditions cutting Ti-6Al-4V. Air, pure argon and silane-doped argon are used to determine the influence of oxygen contents on tool wear. It was found that oxidation and adhesion behaviour were influenced by oxygen content. Up to 33% increase in tool live were obtained with uncoated carbide- and the PCBN tools with high CBN content. The reduced oxidation also affects PCBN tool behaviour. During machining under oxygen-free conditions increased adhesion of Ti-6Al-4V occurs. The increased wear behaviour for binderless PCBN tools lead to significantly reduced tool life.",
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