Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Lars Wein
  • Tim Kluge
  • Joerg R. Seume
  • Rainer Hain
  • Thomas Fuchs
  • Christian Kähler
  • Roman Schmierer
  • Florian Herbst

External Research Organisations

  • Universität der Bundeswehr München
  • MTU Aero Engines AG
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Details

Original languageEnglish
Title of host publicationASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition
Subtitle of host publicationStructures and Dynamics
PublisherAmerican Society of Mechanical Engineers(ASME)
Volume10A
ISBN (electronic)9780791884218
Publication statusPublished - 2020
EventASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition, GT 2020 - online, Virtual, Online
Duration: 21 Sept 202025 Sept 2020

Abstract

Accurate prediction of labyrinth seal flows is important for the design and optimisation of turbomachinery. However, the prediction of such flows with RANS turbulence models is still lacking. The identification of modelling deficits and the development of improved turbulence models requires detailed experimental data. Consequently, a new test rig for straight labyrinth seals was built at the Institute for Turbomachinery and Fluid Dynamics which allows for non-intrusive measurements of the three dimensional velocity field in the cavities. Two linear eddy viscosity models and one algebraic Reynolds stress turbulence model have been tested and validated against global parameters, local pressure measurements, and non-intrusive measurements of the velocity field. While some models accurately predict the discharge coefficient, large local errors occurred in the prediction of the wall static pressure in the seal. Although improved predictions were possible by using model extensions, significant errors in the prediction of vortex systems remained in the solution. These were identified with the help of PIV results. All turbulence models struggled to accurately predict the size of separations and the swirl imposed by viscous effects at the rotor surface. Additionally, the expansion of the leakage jet in the outlet cavity is not modelled correctly by the numerical models. This is caused by a wrong prediction of turbulent kinetic energy and, presumably, its rate of dissipation.

ASJC Scopus subject areas

Cite this

Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry. / Wein, Lars; Kluge, Tim; Seume, Joerg R. et al.
ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition : Structures and Dynamics . Vol. 10A American Society of Mechanical Engineers(ASME), 2020. GT2020-14885.

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Wein, L, Kluge, T, Seume, JR, Hain, R, Fuchs, T, Kähler, C, Schmierer, R & Herbst, F 2020, Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry. in ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition : Structures and Dynamics . vol. 10A, GT2020-14885, American Society of Mechanical Engineers(ASME), ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition, GT 2020, Virtual, Online, 21 Sept 2020. https://doi.org/10.1115/GT2020-14885
Wein, L., Kluge, T., Seume, J. R., Hain, R., Fuchs, T., Kähler, C., Schmierer, R., & Herbst, F. (2020). Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry. In ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition : Structures and Dynamics (Vol. 10A). Article GT2020-14885 American Society of Mechanical Engineers(ASME). https://doi.org/10.1115/GT2020-14885
Wein L, Kluge T, Seume JR, Hain R, Fuchs T, Kähler C et al. Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry. In ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition : Structures and Dynamics . Vol. 10A. American Society of Mechanical Engineers(ASME). 2020. GT2020-14885 doi: 10.1115/GT2020-14885
Wein, Lars ; Kluge, Tim ; Seume, Joerg R. et al. / Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry. ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition : Structures and Dynamics . Vol. 10A American Society of Mechanical Engineers(ASME), 2020.
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title = "Validation of RANS Turbulence Models for Labyrinth Seal Flows by Means of Particle Image Velocimetry",
abstract = "Accurate prediction of labyrinth seal flows is important for the design and optimisation of turbomachinery. However, the prediction of such flows with RANS turbulence models is still lacking. The identification of modelling deficits and the development of improved turbulence models requires detailed experimental data. Consequently, a new test rig for straight labyrinth seals was built at the Institute for Turbomachinery and Fluid Dynamics which allows for non-intrusive measurements of the three dimensional velocity field in the cavities. Two linear eddy viscosity models and one algebraic Reynolds stress turbulence model have been tested and validated against global parameters, local pressure measurements, and non-intrusive measurements of the velocity field. While some models accurately predict the discharge coefficient, large local errors occurred in the prediction of the wall static pressure in the seal. Although improved predictions were possible by using model extensions, significant errors in the prediction of vortex systems remained in the solution. These were identified with the help of PIV results. All turbulence models struggled to accurately predict the size of separations and the swirl imposed by viscous effects at the rotor surface. Additionally, the expansion of the leakage jet in the outlet cavity is not modelled correctly by the numerical models. This is caused by a wrong prediction of turbulent kinetic energy and, presumably, its rate of dissipation.",
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AU - Wein, Lars

AU - Kluge, Tim

AU - Seume, Joerg R.

AU - Hain, Rainer

AU - Fuchs, Thomas

AU - Kähler, Christian

AU - Schmierer, Roman

AU - Herbst, Florian

N1 - Funding Information: The authors gratefully acknowledge the substantial contribution of the DLR Institute of Propulsion Technology and MTU Aero Engines AG in providing the TRACE code. We would like to thank ANSYS for providing CFX with an academic license. Furthermore, the authors would like to thank the Leibniz Universität Hannover (LUIS) and the North-German Supercomputing Alliance (HLRN) for their provision of computational resources. The investigations were conducted as part of the joint research program COOREFLEX-Turbo 4.2.5a in the framework of AG Turbo. It was supported by the Bundesministerium für Wirtschaft und Technologie (BMWi) and MTU Aero Engines AG.

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AB - Accurate prediction of labyrinth seal flows is important for the design and optimisation of turbomachinery. However, the prediction of such flows with RANS turbulence models is still lacking. The identification of modelling deficits and the development of improved turbulence models requires detailed experimental data. Consequently, a new test rig for straight labyrinth seals was built at the Institute for Turbomachinery and Fluid Dynamics which allows for non-intrusive measurements of the three dimensional velocity field in the cavities. Two linear eddy viscosity models and one algebraic Reynolds stress turbulence model have been tested and validated against global parameters, local pressure measurements, and non-intrusive measurements of the velocity field. While some models accurately predict the discharge coefficient, large local errors occurred in the prediction of the wall static pressure in the seal. Although improved predictions were possible by using model extensions, significant errors in the prediction of vortex systems remained in the solution. These were identified with the help of PIV results. All turbulence models struggled to accurately predict the size of separations and the swirl imposed by viscous effects at the rotor surface. Additionally, the expansion of the leakage jet in the outlet cavity is not modelled correctly by the numerical models. This is caused by a wrong prediction of turbulent kinetic energy and, presumably, its rate of dissipation.

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