Ultrasonic assisted simultaneous composite casting-A feasibility study

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Kai Alexander Saalbach
  • Patrick Freytag
  • Kai Kerber
  • Jens Twiefel
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Details

Original languageEnglish
Title of host publication2012 IEEE International Ultrasonics Symposium, IUS 2012
Pages775-777
Number of pages3
Publication statusPublished - 1 Oct 2012
Event2012 IEEE International Ultrasonics Symposium, IUS 2012 - Dresden, Germany
Duration: 7 Oct 201210 Oct 2012

Publication series

NameIEEE International Ultrasonics Symposium, IUS
ISSN (Print)1948-5719
ISSN (electronic)1948-5727

Abstract

This article reports on the improvement of cohesive connections by ultrasound assistance during master forming. In an attempt to produce monolithic components of several metals by simultaneous composite casting quality of the resulting bond between the metals was insufficient. Impurities and oxide layers on the metal surface were determined as the reason for bad bonding. In order to achieve an improvement the authors proposed ultrasonic excitation of the separating metal plate, in order to clean the plate's surface by occurring cavitation. To verify the effect of such excitation, a feasibility study was carried out and the results are presented here. An ultrasonic transducer which provided an opportunity of mounting metal disks at its tip was developed and manufactured for these experiments. Aluminum was melted and the transducers tip with mounted metal disk, representing the separating plate, was dipped into the melt for a defined period of time. In the experiments the vibration amplitude of the ultrasonic excitation was varied. As a result an amplitude-dependent wetting improvement could be noted, which can even have a destructive effect on the samples.

Keywords

    Aluminum melt, cavitation, composite casting, ultrasonic transducer

ASJC Scopus subject areas

Cite this

Ultrasonic assisted simultaneous composite casting-A feasibility study. / Saalbach, Kai Alexander; Freytag, Patrick; Kerber, Kai et al.
2012 IEEE International Ultrasonics Symposium, IUS 2012. 2012. p. 775-777 6562243 (IEEE International Ultrasonics Symposium, IUS).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Saalbach, KA, Freytag, P, Kerber, K & Twiefel, J 2012, Ultrasonic assisted simultaneous composite casting-A feasibility study. in 2012 IEEE International Ultrasonics Symposium, IUS 2012., 6562243, IEEE International Ultrasonics Symposium, IUS, pp. 775-777, 2012 IEEE International Ultrasonics Symposium, IUS 2012, Dresden, Germany, 7 Oct 2012. https://doi.org/10.1109/ULTSYM.2012.0193
Saalbach, K. A., Freytag, P., Kerber, K., & Twiefel, J. (2012). Ultrasonic assisted simultaneous composite casting-A feasibility study. In 2012 IEEE International Ultrasonics Symposium, IUS 2012 (pp. 775-777). Article 6562243 (IEEE International Ultrasonics Symposium, IUS). https://doi.org/10.1109/ULTSYM.2012.0193
Saalbach KA, Freytag P, Kerber K, Twiefel J. Ultrasonic assisted simultaneous composite casting-A feasibility study. In 2012 IEEE International Ultrasonics Symposium, IUS 2012. 2012. p. 775-777. 6562243. (IEEE International Ultrasonics Symposium, IUS). doi: 10.1109/ULTSYM.2012.0193
Saalbach, Kai Alexander ; Freytag, Patrick ; Kerber, Kai et al. / Ultrasonic assisted simultaneous composite casting-A feasibility study. 2012 IEEE International Ultrasonics Symposium, IUS 2012. 2012. pp. 775-777 (IEEE International Ultrasonics Symposium, IUS).
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