Tribological measures for controlling material flow in sheet-bulk metal forming

Research output: Contribution to journalArticleResearchpeer review

Authors

  • M. Löffler
  • K. Andreas
  • U. Engel
  • R. Schulte
  • D. Groebel
  • E. Krebs
  • D. Freiburg
  • D. Biermann
  • D. Stangier
  • W. Tillmann
  • T. Weikert
  • S. Wartzack
  • S. Tremmel
  • H. Lucas
  • B. Denkena
  • M. Merklein

External Research Organisations

  • Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)
  • TU Dortmund University
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Details

Original languageEnglish
Pages (from-to)459-470
Number of pages12
JournalProduction Engineering
Volume10
Issue number4-5
Early online date31 Aug 2016
Publication statusPublished - Oct 2016

Abstract

Sheet-bulk metal forming (SBMF) is characterized by successive and/or simultaneous occurrence of quite different load conditions regarding stress and strain states. These conditions significantly influence the material flow and thus the geometrical accuracy of the components. To improve the product quality a control of the material flow is required. An appropriate approach is given by locally adapted tribological conditions due to surface modifications of tool and workpiece, so-called tailored surfaces. Within the present study different methods to adapt the surfaces are presented and investigated with respect to their tribological effectiveness in SBMF. In a first step, requirements regarding necessary adaptions of the friction values for two SBMF processes are numerically defined. Based on the requirements different tailored surfaces are presented and analyzed regarding their tribological influence. Finally, the potential of surface modifications to improve SBMF processes is shown.

Keywords

    Sheet-bulk metal forming, Surface modification, Tribology

ASJC Scopus subject areas

Cite this

Tribological measures for controlling material flow in sheet-bulk metal forming. / Löffler, M.; Andreas, K.; Engel, U. et al.
In: Production Engineering, Vol. 10, No. 4-5, 10.2016, p. 459-470.

Research output: Contribution to journalArticleResearchpeer review

Löffler, M, Andreas, K, Engel, U, Schulte, R, Groebel, D, Krebs, E, Freiburg, D, Biermann, D, Stangier, D, Tillmann, W, Weikert, T, Wartzack, S, Tremmel, S, Lucas, H, Denkena, B & Merklein, M 2016, 'Tribological measures for controlling material flow in sheet-bulk metal forming', Production Engineering, vol. 10, no. 4-5, pp. 459-470. https://doi.org/10.1007/s11740-016-0695-2
Löffler, M., Andreas, K., Engel, U., Schulte, R., Groebel, D., Krebs, E., Freiburg, D., Biermann, D., Stangier, D., Tillmann, W., Weikert, T., Wartzack, S., Tremmel, S., Lucas, H., Denkena, B., & Merklein, M. (2016). Tribological measures for controlling material flow in sheet-bulk metal forming. Production Engineering, 10(4-5), 459-470. https://doi.org/10.1007/s11740-016-0695-2
Löffler M, Andreas K, Engel U, Schulte R, Groebel D, Krebs E et al. Tribological measures for controlling material flow in sheet-bulk metal forming. Production Engineering. 2016 Oct;10(4-5):459-470. Epub 2016 Aug 31. doi: 10.1007/s11740-016-0695-2
Löffler, M. ; Andreas, K. ; Engel, U. et al. / Tribological measures for controlling material flow in sheet-bulk metal forming. In: Production Engineering. 2016 ; Vol. 10, No. 4-5. pp. 459-470.
Download
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abstract = "Sheet-bulk metal forming (SBMF) is characterized by successive and/or simultaneous occurrence of quite different load conditions regarding stress and strain states. These conditions significantly influence the material flow and thus the geometrical accuracy of the components. To improve the product quality a control of the material flow is required. An appropriate approach is given by locally adapted tribological conditions due to surface modifications of tool and workpiece, so-called tailored surfaces. Within the present study different methods to adapt the surfaces are presented and investigated with respect to their tribological effectiveness in SBMF. In a first step, requirements regarding necessary adaptions of the friction values for two SBMF processes are numerically defined. Based on the requirements different tailored surfaces are presented and analyzed regarding their tribological influence. Finally, the potential of surface modifications to improve SBMF processes is shown.",
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