Towards Early Damage Detection during the Disassembly of Threaded Fasteners using Machine Learning

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Details

Original languageEnglish
Pages (from-to)480-485
Number of pages6
JournalProcedia CIRP
Volume116
Early online date18 Apr 2023
Publication statusPublished - 2023
Event30th CIRP Life Cycle Engineering Conference, LCE 2023 - New Brunswick, United States
Duration: 15 May 202317 May 2023

Abstract

At regular intervals, aircraft and their components, such as engines, are inspected following specified maintenance, repair and overhaul (MRO) guidelines. The modular design of the engines supports complete or partial disassembly for inspection of all relevant parts. The often used bolted joints are significantly altered by the harsh environmental conditions, severely increasing the disassembly effort usually carried out manually. Using tools like a ratchet or rotary impact wrenches, workers apply torque on the screw head to loosen the screw. If the loosening torque exceeds the material limits, screw heads are torn off, leaving the shaft in the base thread. This article presents a strategy to prevent disassembly damages through precise monitoring of the loosening torques and angle of rotation. Based on this data, a machine learning algorithm detects and predicts potential breakage, to allow adapted disassembly strategies to prevent complex rework. The algorithm will classify potential damage into different categories. Preliminary testing proved the applicability of machine learning toward aircraft disassembly.

Keywords

    Damage Detection using Machine Learning, Disassembly, Threaded Fasteners

ASJC Scopus subject areas

Cite this

Towards Early Damage Detection during the Disassembly of Threaded Fasteners using Machine Learning. / Blümel, Richard; Raatz, Annika.
In: Procedia CIRP, Vol. 116, 2023, p. 480-485.

Research output: Contribution to journalConference articleResearchpeer review

Blümel R, Raatz A. Towards Early Damage Detection during the Disassembly of Threaded Fasteners using Machine Learning. Procedia CIRP. 2023;116:480-485. Epub 2023 Apr 18. doi: 10.1016/j.procir.2023.02.081
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abstract = "At regular intervals, aircraft and their components, such as engines, are inspected following specified maintenance, repair and overhaul (MRO) guidelines. The modular design of the engines supports complete or partial disassembly for inspection of all relevant parts. The often used bolted joints are significantly altered by the harsh environmental conditions, severely increasing the disassembly effort usually carried out manually. Using tools like a ratchet or rotary impact wrenches, workers apply torque on the screw head to loosen the screw. If the loosening torque exceeds the material limits, screw heads are torn off, leaving the shaft in the base thread. This article presents a strategy to prevent disassembly damages through precise monitoring of the loosening torques and angle of rotation. Based on this data, a machine learning algorithm detects and predicts potential breakage, to allow adapted disassembly strategies to prevent complex rework. The algorithm will classify potential damage into different categories. Preliminary testing proved the applicability of machine learning toward aircraft disassembly.",
keywords = "Damage Detection using Machine Learning, Disassembly, Threaded Fasteners",
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note = "Funding Information: We gratefully acknowledge financial support by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation), funding code: SFB 871/3, T16#.; 30th CIRP Life Cycle Engineering Conference, LCE 2023 ; Conference date: 15-05-2023 Through 17-05-2023",
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Download

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AU - Blümel, Richard

AU - Raatz, Annika

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PY - 2023

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