Towards Dry Machining of Titanium-Based Alloys: A New Approach Using an Oxygen-Free Environment

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Original languageEnglish
Article number1161
Pages (from-to)1-8
Number of pages8
JournalMetals
Volume10
Issue number9
Publication statusPublished - 28 Aug 2020

Abstract

In the current study, the potential of dry machining of the titanium alloy Ti-6Al-4V with uncoated tungsten carbide solid endmills was explored. It is demonstrated that tribo-oxidation is the dominant wear mechanism, which can be suppressed by milling in an extreme high vacuum adequate (XHV) environment. The latter was realized by using a silane-doped argon atmosphere. In the XHV environment, titanium adhesion on the tool was substantially less pronounced as compared to reference machining experiments conducted in air. This goes hand in hand with lower cutting forces in the XHV environment and corresponding changes in chip formation. The underlying mechanisms and the ramifications with respect to application of this approach to dry machining of other metals are discussed.

Keywords

    Built-up edge, Extreme vacuum, Microstructure, Milling, Ti 64, Ti-6Al-4V, Tribo-oxidation

ASJC Scopus subject areas

Cite this

Towards Dry Machining of Titanium-Based Alloys: A New Approach Using an Oxygen-Free Environment. / Maier, Hans-Jürgen; Herbst, Sebastian; Denkena, Berend et al.
In: Metals, Vol. 10, No. 9, 1161, 28.08.2020, p. 1-8.

Research output: Contribution to journalArticleResearchpeer review

Maier, H-J, Herbst, S, Denkena, B, Dittrich, M-A, Schaper, F, Worpenberg, S, Gustus, R & Maus-Friedrichs, W 2020, 'Towards Dry Machining of Titanium-Based Alloys: A New Approach Using an Oxygen-Free Environment', Metals, vol. 10, no. 9, 1161, pp. 1-8. https://doi.org/10.3390/met10091161
Maier, H.-J., Herbst, S., Denkena, B., Dittrich, M.-A., Schaper, F., Worpenberg, S., Gustus, R., & Maus-Friedrichs, W. (2020). Towards Dry Machining of Titanium-Based Alloys: A New Approach Using an Oxygen-Free Environment. Metals, 10(9), 1-8. Article 1161. https://doi.org/10.3390/met10091161
Maier HJ, Herbst S, Denkena B, Dittrich MA, Schaper F, Worpenberg S et al. Towards Dry Machining of Titanium-Based Alloys: A New Approach Using an Oxygen-Free Environment. Metals. 2020 Aug 28;10(9):1-8. 1161. doi: 10.3390/met10091161
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title = "Towards Dry Machining of Titanium-Based Alloys: A New Approach Using an Oxygen-Free Environment",
abstract = "In the current study, the potential of dry machining of the titanium alloy Ti-6Al-4V with uncoated tungsten carbide solid endmills was explored. It is demonstrated that tribo-oxidation is the dominant wear mechanism, which can be suppressed by milling in an extreme high vacuum adequate (XHV) environment. The latter was realized by using a silane-doped argon atmosphere. In the XHV environment, titanium adhesion on the tool was substantially less pronounced as compared to reference machining experiments conducted in air. This goes hand in hand with lower cutting forces in the XHV environment and corresponding changes in chip formation. The underlying mechanisms and the ramifications with respect to application of this approach to dry machining of other metals are discussed.",
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AU - Maier, Hans-Jürgen

AU - Herbst, Sebastian

AU - Denkena, Berend

AU - Dittrich, Marc-André

AU - Schaper, Florian

AU - Worpenberg, Sebastian

AU - Gustus, René

AU - Maus-Friedrichs, Wolfgang

N1 - Funding information: Parts of this work were funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—Project-ID 394563137-SFB 1368.

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Y1 - 2020/8/28

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KW - Built-up edge

KW - Extreme vacuum

KW - Microstructure

KW - Milling

KW - Ti 64

KW - Ti-6Al-4V

KW - Tribo-oxidation

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