Towards 20% efficient large-area screen-printed rear-passivated silicon solar cells

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Thorsten Dullweber
  • Sebastian Gatz
  • Helge Hannebauer
  • Tom Falcon
  • Rene Hesse
  • Jan Schmidt
  • Rolf Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
  • DEK Printing Solutions (ASMPT)
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Details

Original languageEnglish
Pages (from-to)630-638
Number of pages9
JournalProgress in Photovoltaics: Research and Applications
Volume20
Issue number6
Publication statusPublished - Sept 2012

Abstract

We have implemented a baseline solar cell process based on today's standard industrially manufactured silicon solar cells. Using this process, we achieve conversion efficiencies up to 18.5% applying 125 × 125 mm pseudo-square p-type 2-3 Ω cm boron-doped Czochralski silicon wafers featuring screen-printed front and rear contacts and a homogenously doped 70 Ω/n+-emitter. Optimizing a print-on-print process for the silver front side metallization, we reduce the finger width from 110 to 70 μm, which increases the conversion efficiency up to 18.9% due to the reduced shadowing loss. In order to further increase the efficiency, we implement two different dielectric rear surface passivation stacks: (i) a silicon dioxide/silicon nitride stack and (ii) an aluminium oxide/silicon nitride stack. The rear contacts to the silicon base are formed by local laser ablation of the passivation stack and aluminium screen printing. The dielectric layer stacks at the rear decrease the surface recombination velocity from Seff,rear = 350 cm/s for a full-area Al back surface field down to Seff,rear = 70 cm/s and increase the internal reflectance from 61% up to 91%. The improved solar cell rear increases the conversion efficiency η up to an independently confirmed value of 19.4%, the short-circuit current density J sc up to 38.9 mA/cm and the open-circuit voltage Voc up to 662 mV. The detailed solar cell analysis reveals potential to further increase the conversion efficiency towards 20% in the near future.

Keywords

    aluminium oxide, local Al contacts, PERC, print on print, screen printing, silicon dioxide, silicon solar cells, surface passivation

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Towards 20% efficient large-area screen-printed rear-passivated silicon solar cells. / Dullweber, Thorsten; Gatz, Sebastian; Hannebauer, Helge et al.
In: Progress in Photovoltaics: Research and Applications, Vol. 20, No. 6, 09.2012, p. 630-638.

Research output: Contribution to journalArticleResearchpeer review

Dullweber T, Gatz S, Hannebauer H, Falcon T, Hesse R, Schmidt J et al. Towards 20% efficient large-area screen-printed rear-passivated silicon solar cells. Progress in Photovoltaics: Research and Applications. 2012 Sept;20(6):630-638. doi: 10.1002/pip.1198
Dullweber, Thorsten ; Gatz, Sebastian ; Hannebauer, Helge et al. / Towards 20% efficient large-area screen-printed rear-passivated silicon solar cells. In: Progress in Photovoltaics: Research and Applications. 2012 ; Vol. 20, No. 6. pp. 630-638.
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