Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Verena Steckenreiter
  • Jan Hensen
  • Alwina Knorr
  • Raphael Niepelt
  • Rolf Brendel
  • Sarah Kajari-Schröder

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Pages (from-to)873-879
Number of pages7
JournalEnergy Procedia
Volume92
Publication statusPublished - Aug 2016
Event6th International Conference on Crystalline Silicon Photovoltaics, SiliconPV 2016 - Chambery, France
Duration: 7 Mar 20169 Mar 2016

Abstract

We combine two kerfless approaches to unite advantages of both processes: the epitaxial layer transfer based on porous silicon (PSI process) and the lift-off of a thin silicon layer from a substrate via controlled spalling by a stress-inducing layer. For this, we deposit an Al stressor layer on top of an epitaxially grown silicon layer. A porous double layer underneath the epitaxial layer serves as determined breaking point. We directionally heat this sample stack and cool it afterwards for controlled spalling of the epitaxial layer from the substrate. We achieve a lift-off rate of 34 out of 36 detached samples. The porous silicon layer enables a smooth surface of the detached epitaxial layer and the remaining substrate. Compared to our standard spalling process the thickness variation of the detached layers is significantly reduced from ≤ 25 μm to less than 2 μm. Furthermore we show that the lifetime of the detached epitaxial layers does not suffer from the Al deposition and the lift-off process.

Keywords

    carrier lifetime, exfoliation, kerf-free, layer transfer, spalling, stress-indusing layer

ASJC Scopus subject areas

Cite this

Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates. / Steckenreiter, Verena; Hensen, Jan; Knorr, Alwina et al.
In: Energy Procedia, Vol. 92, 08.2016, p. 873-879.

Research output: Contribution to journalConference articleResearchpeer review

Steckenreiter, V, Hensen, J, Knorr, A, Niepelt, R, Brendel, R & Kajari-Schröder, S 2016, 'Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates', Energy Procedia, vol. 92, pp. 873-879. https://doi.org/10.1016/j.egypro.2016.07.096
Steckenreiter, V., Hensen, J., Knorr, A., Niepelt, R., Brendel, R., & Kajari-Schröder, S. (2016). Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates. Energy Procedia, 92, 873-879. https://doi.org/10.1016/j.egypro.2016.07.096
Steckenreiter V, Hensen J, Knorr A, Niepelt R, Brendel R, Kajari-Schröder S. Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates. Energy Procedia. 2016 Aug;92:873-879. doi: 10.1016/j.egypro.2016.07.096
Steckenreiter, Verena ; Hensen, Jan ; Knorr, Alwina et al. / Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates. In: Energy Procedia. 2016 ; Vol. 92. pp. 873-879.
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abstract = "We combine two kerfless approaches to unite advantages of both processes: the epitaxial layer transfer based on porous silicon (PSI process) and the lift-off of a thin silicon layer from a substrate via controlled spalling by a stress-inducing layer. For this, we deposit an Al stressor layer on top of an epitaxially grown silicon layer. A porous double layer underneath the epitaxial layer serves as determined breaking point. We directionally heat this sample stack and cool it afterwards for controlled spalling of the epitaxial layer from the substrate. We achieve a lift-off rate of 34 out of 36 detached samples. The porous silicon layer enables a smooth surface of the detached epitaxial layer and the remaining substrate. Compared to our standard spalling process the thickness variation of the detached layers is significantly reduced from ≤ 25 μm to less than 2 μm. Furthermore we show that the lifetime of the detached epitaxial layers does not suffer from the Al deposition and the lift-off process.",
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author = "Verena Steckenreiter and Jan Hensen and Alwina Knorr and Raphael Niepelt and Rolf Brendel and Sarah Kajari-Schr{\"o}der",
note = "Funding Information: The authors thank Frank Heinemeyer for his valuable help with the sample metallization. We thank Dr. Felix Haase for support with lifetime data from epitaxial layers of a different batch. This work was supported by the Federal Ministry for Environment, Nature Conservation, and Nuclear Safety under the contract FKZ 0325461 and by the state of Lower Saxony. ; 6th International Conference on Crystalline Silicon Photovoltaics, SiliconPV 2016 ; Conference date: 07-03-2016 Through 09-03-2016",
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Download

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T1 - Thermomechanical Spalling of Epitaxially Grown Silicon from Porosified Substrates

AU - Steckenreiter, Verena

AU - Hensen, Jan

AU - Knorr, Alwina

AU - Niepelt, Raphael

AU - Brendel, Rolf

AU - Kajari-Schröder, Sarah

N1 - Funding Information: The authors thank Frank Heinemeyer for his valuable help with the sample metallization. We thank Dr. Felix Haase for support with lifetime data from epitaxial layers of a different batch. This work was supported by the Federal Ministry for Environment, Nature Conservation, and Nuclear Safety under the contract FKZ 0325461 and by the state of Lower Saxony.

PY - 2016/8

Y1 - 2016/8

N2 - We combine two kerfless approaches to unite advantages of both processes: the epitaxial layer transfer based on porous silicon (PSI process) and the lift-off of a thin silicon layer from a substrate via controlled spalling by a stress-inducing layer. For this, we deposit an Al stressor layer on top of an epitaxially grown silicon layer. A porous double layer underneath the epitaxial layer serves as determined breaking point. We directionally heat this sample stack and cool it afterwards for controlled spalling of the epitaxial layer from the substrate. We achieve a lift-off rate of 34 out of 36 detached samples. The porous silicon layer enables a smooth surface of the detached epitaxial layer and the remaining substrate. Compared to our standard spalling process the thickness variation of the detached layers is significantly reduced from ≤ 25 μm to less than 2 μm. Furthermore we show that the lifetime of the detached epitaxial layers does not suffer from the Al deposition and the lift-off process.

AB - We combine two kerfless approaches to unite advantages of both processes: the epitaxial layer transfer based on porous silicon (PSI process) and the lift-off of a thin silicon layer from a substrate via controlled spalling by a stress-inducing layer. For this, we deposit an Al stressor layer on top of an epitaxially grown silicon layer. A porous double layer underneath the epitaxial layer serves as determined breaking point. We directionally heat this sample stack and cool it afterwards for controlled spalling of the epitaxial layer from the substrate. We achieve a lift-off rate of 34 out of 36 detached samples. The porous silicon layer enables a smooth surface of the detached epitaxial layer and the remaining substrate. Compared to our standard spalling process the thickness variation of the detached layers is significantly reduced from ≤ 25 μm to less than 2 μm. Furthermore we show that the lifetime of the detached epitaxial layers does not suffer from the Al deposition and the lift-off process.

KW - carrier lifetime

KW - exfoliation

KW - kerf-free

KW - layer transfer

KW - spalling

KW - stress-indusing layer

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