Details
| Original language | English |
|---|---|
| Pages (from-to) | 1939-1947 |
| Number of pages | 9 |
| Journal | International Journal of Advanced Manufacturing Technology |
| Volume | 79 |
| Issue number | 9-12 |
| Publication status | Published - 12 Mar 2015 |
Abstract
The inducement of compressive residual stress by means of deep rolling (also known as ball or roller burnishing) has been widely investigated over the last decades; however, the influence of cyclic loading on stress relaxation of rolled components has not received the same attention. Therefore, the principal aim of this work is to study the behaviour of macro- and microresidual stresses (the latter assessed in terms of the full width at half maximum, FWHM) on the surface of AISI 1060 steel specimens under rotating bending tests. For this purpose, samples with three distinct heat treatments (subcritical annealing, full annealing and hardening by quenching and tempering) were deep rolled at various combinations of rolling pressure and number of passes. The results indicate that the tensile residual stress obtained after turning shifted to compressive stress after deep rolling. The FWHM decreased after deep rolling at the lowest pressure, thus suggesting that deep rolling promoted a better distribution of the dislocations induced by previous turning; however, the further elevation of rolling pressure and number of passes caused the elevation of the FWHM. The macro- and microresidual stress values were not drastically altered after rotating bending testing with an applied stress corresponding to 50 % of the yield strength. Nevertheless, residual stress relaxation was observed with an applied stress of 80 % of the yield strength, though the FWHM did not provide evidence of microresidual stress relaxation. Finally, the analysis of the fractured cross-sections of hardened specimens indicated that the location of the crack initiation site deepens with the elevation of rolling pressure.
Keywords
- Ball burnishing, Deep rolling, Fatigue strength, Residual stress
ASJC Scopus subject areas
- Engineering(all)
- Control and Systems Engineering
- Computer Science(all)
- Software
- Engineering(all)
- Mechanical Engineering
- Computer Science(all)
- Computer Science Applications
- Engineering(all)
- Industrial and Manufacturing Engineering
Cite this
- Standard
- Harvard
- Apa
- Vancouver
- BibTeX
- RIS
In: International Journal of Advanced Manufacturing Technology, Vol. 79, No. 9-12, 12.03.2015, p. 1939-1947.
Research output: Contribution to journal › Article › Research › peer review
}
TY - JOUR
T1 - The inducement of residual stress through deep rolling of AISI 1060 steel and its subsequent relaxation under cyclic loading
AU - Abrão, A. M.
AU - Denkena, B.
AU - Köhler, J.
AU - Breidenstein, B.
AU - Mörke, T.
PY - 2015/3/12
Y1 - 2015/3/12
N2 - The inducement of compressive residual stress by means of deep rolling (also known as ball or roller burnishing) has been widely investigated over the last decades; however, the influence of cyclic loading on stress relaxation of rolled components has not received the same attention. Therefore, the principal aim of this work is to study the behaviour of macro- and microresidual stresses (the latter assessed in terms of the full width at half maximum, FWHM) on the surface of AISI 1060 steel specimens under rotating bending tests. For this purpose, samples with three distinct heat treatments (subcritical annealing, full annealing and hardening by quenching and tempering) were deep rolled at various combinations of rolling pressure and number of passes. The results indicate that the tensile residual stress obtained after turning shifted to compressive stress after deep rolling. The FWHM decreased after deep rolling at the lowest pressure, thus suggesting that deep rolling promoted a better distribution of the dislocations induced by previous turning; however, the further elevation of rolling pressure and number of passes caused the elevation of the FWHM. The macro- and microresidual stress values were not drastically altered after rotating bending testing with an applied stress corresponding to 50 % of the yield strength. Nevertheless, residual stress relaxation was observed with an applied stress of 80 % of the yield strength, though the FWHM did not provide evidence of microresidual stress relaxation. Finally, the analysis of the fractured cross-sections of hardened specimens indicated that the location of the crack initiation site deepens with the elevation of rolling pressure.
AB - The inducement of compressive residual stress by means of deep rolling (also known as ball or roller burnishing) has been widely investigated over the last decades; however, the influence of cyclic loading on stress relaxation of rolled components has not received the same attention. Therefore, the principal aim of this work is to study the behaviour of macro- and microresidual stresses (the latter assessed in terms of the full width at half maximum, FWHM) on the surface of AISI 1060 steel specimens under rotating bending tests. For this purpose, samples with three distinct heat treatments (subcritical annealing, full annealing and hardening by quenching and tempering) were deep rolled at various combinations of rolling pressure and number of passes. The results indicate that the tensile residual stress obtained after turning shifted to compressive stress after deep rolling. The FWHM decreased after deep rolling at the lowest pressure, thus suggesting that deep rolling promoted a better distribution of the dislocations induced by previous turning; however, the further elevation of rolling pressure and number of passes caused the elevation of the FWHM. The macro- and microresidual stress values were not drastically altered after rotating bending testing with an applied stress corresponding to 50 % of the yield strength. Nevertheless, residual stress relaxation was observed with an applied stress of 80 % of the yield strength, though the FWHM did not provide evidence of microresidual stress relaxation. Finally, the analysis of the fractured cross-sections of hardened specimens indicated that the location of the crack initiation site deepens with the elevation of rolling pressure.
KW - Ball burnishing
KW - Deep rolling
KW - Fatigue strength
KW - Residual stress
UR - http://www.scopus.com/inward/record.url?scp=84937966582&partnerID=8YFLogxK
U2 - 10.1007/s00170-015-6946-0
DO - 10.1007/s00170-015-6946-0
M3 - Article
AN - SCOPUS:84937966582
VL - 79
SP - 1939
EP - 1947
JO - International Journal of Advanced Manufacturing Technology
JF - International Journal of Advanced Manufacturing Technology
SN - 0268-3768
IS - 9-12
ER -