The Effects of Press Ram Vibrations on the Production Quality

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

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Original languageEnglish
Title of host publicationForming the Future
Subtitle of host publicationProceedings of the 13th International Conference on the Technology of Plasticity
EditorsGlenn Daehn, Jian Cao, Brad Kinsey, Erman Tekkaya, Anupam Vivek, Yoshinori Yoshida
Pages2609-2618
Number of pages10
ISBN (electronic)9783030753818
Publication statusPublished - 2021
Event13th International Conference on the Technology of Plasticity, ICTP 2021 - Virtual, Online
Duration: 25 Jul 202130 Jul 2021

Publication series

NameMinerals, Metals and Materials Series
ISSN (Print)2367-1181
ISSN (electronic)2367-1696

Abstract

An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.

Keywords

    Displacement control, Ram vibration, Sheet-bulk forming

ASJC Scopus subject areas

Cite this

The Effects of Press Ram Vibrations on the Production Quality. / Behrens, Bernd-Arno; Brunotte, Kai; Krimm, Richard et al.
Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. ed. / Glenn Daehn; Jian Cao; Brad Kinsey; Erman Tekkaya; Anupam Vivek; Yoshinori Yoshida. 2021. p. 2609-2618 (Minerals, Metals and Materials Series).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, B-A, Brunotte, K, Krimm, R & Commichau, O 2021, The Effects of Press Ram Vibrations on the Production Quality. in G Daehn, J Cao, B Kinsey, E Tekkaya, A Vivek & Y Yoshida (eds), Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. Minerals, Metals and Materials Series, pp. 2609-2618, 13th International Conference on the Technology of Plasticity, ICTP 2021, Virtual, Online, 25 Jul 2021. https://doi.org/10.1007/978-3-030-75381-8_215
Behrens, B.-A., Brunotte, K., Krimm, R., & Commichau, O. (2021). The Effects of Press Ram Vibrations on the Production Quality. In G. Daehn, J. Cao, B. Kinsey, E. Tekkaya, A. Vivek, & Y. Yoshida (Eds.), Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity (pp. 2609-2618). (Minerals, Metals and Materials Series). https://doi.org/10.1007/978-3-030-75381-8_215
Behrens BA, Brunotte K, Krimm R, Commichau O. The Effects of Press Ram Vibrations on the Production Quality. In Daehn G, Cao J, Kinsey B, Tekkaya E, Vivek A, Yoshida Y, editors, Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. 2021. p. 2609-2618. (Minerals, Metals and Materials Series). Epub 2021 Jul 11. doi: 10.1007/978-3-030-75381-8_215
Behrens, Bernd-Arno ; Brunotte, Kai ; Krimm, Richard et al. / The Effects of Press Ram Vibrations on the Production Quality. Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. editor / Glenn Daehn ; Jian Cao ; Brad Kinsey ; Erman Tekkaya ; Anupam Vivek ; Yoshinori Yoshida. 2021. pp. 2609-2618 (Minerals, Metals and Materials Series).
Download
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abstract = "An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.",
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Download

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AU - Behrens, Bernd-Arno

AU - Brunotte, Kai

AU - Krimm, Richard

AU - Commichau, Oliver

N1 - Funding Information: Acknowledgments Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—116961331. The authors would like to thank the DFG for their support of the project B7 in the scope of the Transregional Collaborative Research Centre 73 (TCRC73).

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N2 - An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.

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