Temperature measurements on fast-rotating objects using a thermographic camera with an optomechanical image derotator

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Original languageEnglish
Title of host publicationInfrared Sensors, Devices, and Applications VII
EditorsPaul D. LeVan, Arvind I. D'Souza, Ashok K. Sood, Priyalal Wijewarnasuriya
PublisherSPIE
Number of pages7
ISBN (electronic)9781510612655
Publication statusPublished - 30 Aug 2017
EventInfrared Sensors, Devices, and Applications VII 2017 - San Diego, United States
Duration: 9 Aug 201710 Aug 2017

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume10404
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

Increasing requirements concerning the quality and lifetime of machine components in industrial and automotive applications require comprehensive investigations of the components in conditions close to the application. Irregularities in heating of mechanical parts reveal regions with increased loading of pressure, draft or friction. In the long run this leads to damage and total failure of the machine. Thermographic measurements of rotating objects, e.g., rolling bearings, brakes, and clutches provide an approach to investigate those defects. However, it is challenging to measure fast-rotating objects accurately. Currently one contact-free approach is performing stroboscopic measurements using an infrared sensor. The data acquisition is triggered so that the image is taken once per revolution. This leads to a huge loss of information on the majority of the movement and to motion blur. The objective of this research is showing the potential of using an optomechanical image derotator together with a thermographic camera. The derotator follows the rotation of the measurement object so that quasi-stationary thermal images during motion can be acquired by the infrared sensor. Unlike conventional derotators which use a glass prism to achieve this effect, the derotator within this work is equipped with a sophisticated reflector assembly. These reflectors are made of aluminum to transfer infrared radiation emitted by the rotating object. Because of the resulting stationary thermal image, the operation can be monitored continuously even for fast-rotating objects. The field of view can also be set to a small off-axis region of interest which then can be investigated with higher resolution or frame rate. To depict the potential of this approach, thermographic measurements on a rolling bearings in different operating states are presented.

Keywords

    Infrared imaging, Optomechanical image derotator, Rolling bearings, Rotating machinery, Temperature measurements

ASJC Scopus subject areas

Cite this

Temperature measurements on fast-rotating objects using a thermographic camera with an optomechanical image derotator. / Altmann, Bettina; Pape, Christian; Reithmeier, Eduard.
Infrared Sensors, Devices, and Applications VII. ed. / Paul D. LeVan; Arvind I. D'Souza; Ashok K. Sood; Priyalal Wijewarnasuriya. SPIE, 2017. 104040P (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 10404).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Altmann, B, Pape, C & Reithmeier, E 2017, Temperature measurements on fast-rotating objects using a thermographic camera with an optomechanical image derotator. in PD LeVan, AI D'Souza, AK Sood & P Wijewarnasuriya (eds), Infrared Sensors, Devices, and Applications VII., 104040P, Proceedings of SPIE - The International Society for Optical Engineering, vol. 10404, SPIE, Infrared Sensors, Devices, and Applications VII 2017, San Diego, United States, 9 Aug 2017. https://doi.org/10.1117/12.2271817, https://doi.org/10.15488/3388
Altmann, B., Pape, C., & Reithmeier, E. (2017). Temperature measurements on fast-rotating objects using a thermographic camera with an optomechanical image derotator. In P. D. LeVan, A. I. D'Souza, A. K. Sood, & P. Wijewarnasuriya (Eds.), Infrared Sensors, Devices, and Applications VII Article 104040P (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 10404). SPIE. https://doi.org/10.1117/12.2271817, https://doi.org/10.15488/3388
Altmann B, Pape C, Reithmeier E. Temperature measurements on fast-rotating objects using a thermographic camera with an optomechanical image derotator. In LeVan PD, D'Souza AI, Sood AK, Wijewarnasuriya P, editors, Infrared Sensors, Devices, and Applications VII. SPIE. 2017. 104040P. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2271817, 10.15488/3388
Altmann, Bettina ; Pape, Christian ; Reithmeier, Eduard. / Temperature measurements on fast-rotating objects using a thermographic camera with an optomechanical image derotator. Infrared Sensors, Devices, and Applications VII. editor / Paul D. LeVan ; Arvind I. D'Souza ; Ashok K. Sood ; Priyalal Wijewarnasuriya. SPIE, 2017. (Proceedings of SPIE - The International Society for Optical Engineering).
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abstract = "Increasing requirements concerning the quality and lifetime of machine components in industrial and automotive applications require comprehensive investigations of the components in conditions close to the application. Irregularities in heating of mechanical parts reveal regions with increased loading of pressure, draft or friction. In the long run this leads to damage and total failure of the machine. Thermographic measurements of rotating objects, e.g., rolling bearings, brakes, and clutches provide an approach to investigate those defects. However, it is challenging to measure fast-rotating objects accurately. Currently one contact-free approach is performing stroboscopic measurements using an infrared sensor. The data acquisition is triggered so that the image is taken once per revolution. This leads to a huge loss of information on the majority of the movement and to motion blur. The objective of this research is showing the potential of using an optomechanical image derotator together with a thermographic camera. The derotator follows the rotation of the measurement object so that quasi-stationary thermal images during motion can be acquired by the infrared sensor. Unlike conventional derotators which use a glass prism to achieve this effect, the derotator within this work is equipped with a sophisticated reflector assembly. These reflectors are made of aluminum to transfer infrared radiation emitted by the rotating object. Because of the resulting stationary thermal image, the operation can be monitored continuously even for fast-rotating objects. The field of view can also be set to a small off-axis region of interest which then can be investigated with higher resolution or frame rate. To depict the potential of this approach, thermographic measurements on a rolling bearings in different operating states are presented.",
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