Technological simulation of the resulting bead geometry in the WAAM process using a machine learning model

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Original languageEnglish
Pages (from-to)627-632
Number of pages6
JournalProcedia CIRP
Volume126
Early online date9 Oct 2024
Publication statusPublished - 2024
Event17th CIRP Conference on Intelligent Computation in Manufacturing Engineering, CIRP ICME 2023 - Naples, Italy
Duration: 12 Jul 202314 Jul 2023

Abstract

In contrast to most subtractive processes where a specific tool geometry is available, process planning in the CAD/CAM chain of additive manufacturing is not as accurate unless the deposited geometry is known. Therefore, a dexel-based process simulation for wire and arc additive manufacturing is implemented to predict the resulting geometry of the deposited material depending on the process parameters. In order to make accurate predictions and consider the effects of the process parameters on the geometry, a multi-stage model is developed for three different materials. The results of this prediction pipeline show an R of 0.82 for the width and 0.76 for the height. Finally, the simulation method is evaluated in terms of computational effort, and the ratio of simulation time to process time is found to be reasonable for simulation-based process planning.

Keywords

    Additive manufacturing, Planning, Simulation, Welding

ASJC Scopus subject areas

Cite this

Technological simulation of the resulting bead geometry in the WAAM process using a machine learning model. / Denkena, B.; Wichmann, M.; Boß, V. et al.
In: Procedia CIRP, Vol. 126, 2024, p. 627-632.

Research output: Contribution to journalConference articleResearchpeer review

Denkena B, Wichmann M, Boß V, Malek T. Technological simulation of the resulting bead geometry in the WAAM process using a machine learning model. Procedia CIRP. 2024;126:627-632. Epub 2024 Oct 9. doi: 10.1016/j.procir.2024.08.269
Denkena, B. ; Wichmann, M. ; Boß, V. et al. / Technological simulation of the resulting bead geometry in the WAAM process using a machine learning model. In: Procedia CIRP. 2024 ; Vol. 126. pp. 627-632.
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T1 - Technological simulation of the resulting bead geometry in the WAAM process using a machine learning model

AU - Denkena, B.

AU - Wichmann, M.

AU - Boß, V.

AU - Malek, T.

N1 - Publisher Copyright: © 2024 Elsevier B.V.. All rights reserved.

PY - 2024

Y1 - 2024

N2 - In contrast to most subtractive processes where a specific tool geometry is available, process planning in the CAD/CAM chain of additive manufacturing is not as accurate unless the deposited geometry is known. Therefore, a dexel-based process simulation for wire and arc additive manufacturing is implemented to predict the resulting geometry of the deposited material depending on the process parameters. In order to make accurate predictions and consider the effects of the process parameters on the geometry, a multi-stage model is developed for three different materials. The results of this prediction pipeline show an R of 0.82 for the width and 0.76 for the height. Finally, the simulation method is evaluated in terms of computational effort, and the ratio of simulation time to process time is found to be reasonable for simulation-based process planning.

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