Tailored heating of billets for hot forming using an induction heating approach

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Original languageEnglish
Title of host publicationProceeding of XIX International UIE-Congress on Electrotechnologies for Material Processing
Subtitle of host publicationPlzen (Czech Republic), September 2-3
Publication statusPublished - Sept 2021

Abstract

This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

Keywords

    cladded pipes, induction high-frequency welding, numerical modeling

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Tailored heating of billets for hot forming using an induction heating approach. / Ennen, Martin; Niedzwiecki, Igor; Baake, Egbert.
Proceeding of XIX International UIE-Congress on Electrotechnologies for Material Processing: Plzen (Czech Republic), September 2-3. 2021.

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Ennen, M, Niedzwiecki, I & Baake, E 2021, Tailored heating of billets for hot forming using an induction heating approach. in Proceeding of XIX International UIE-Congress on Electrotechnologies for Material Processing: Plzen (Czech Republic), September 2-3. <http://hdl.handle.net/11025/45789>
Ennen, M., Niedzwiecki, I., & Baake, E. (2021). Tailored heating of billets for hot forming using an induction heating approach. In Proceeding of XIX International UIE-Congress on Electrotechnologies for Material Processing: Plzen (Czech Republic), September 2-3 http://hdl.handle.net/11025/45789
Ennen M, Niedzwiecki I, Baake E. Tailored heating of billets for hot forming using an induction heating approach. In Proceeding of XIX International UIE-Congress on Electrotechnologies for Material Processing: Plzen (Czech Republic), September 2-3. 2021
Ennen, Martin ; Niedzwiecki, Igor ; Baake, Egbert. / Tailored heating of billets for hot forming using an induction heating approach. Proceeding of XIX International UIE-Congress on Electrotechnologies for Material Processing: Plzen (Czech Republic), September 2-3. 2021.
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abstract = "This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.",
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