Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Shib Shankar Banerjee
  • Injamamul Arief
  • Rebecca Berthold
  • Mats Wiese
  • Max Bartholdt
  • Debashis Ganguli
  • Siddhartha Mitra
  • Subhradeep Mandal
  • Jörg Wallaschek
  • Annika Raatz
  • Gert Heinrich
  • Amit Das

External Research Organisations

  • Leibniz Institute of Polymer Research Dresden (IPF)
  • Indian Institute of Technology Delhi (IITD)
  • Bharat Petroleum Corporation
  • Technische Universität Dresden
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Details

Original languageEnglish
Article number101219
JournalApplied Materials Today
Volume25
Early online date22 Oct 2021
Publication statusPublished - Dec 2021

Abstract

Piezoresistive soft composites are ubiquitous in strain sensing that manifests in a dramatic increment of electrical resistivity upon elongation. A piezoresistive strain sensor embedded-soft robotic arm has been a challenging task in terms of surface compatibility, shape and dynamics of the soft robotic components. We present a super-elastic, ultrasoft natural rubber composite containing multiwalled carbon nanotubes in presence of a hydrofinished oil-based softener. The resulting conducting elastomer offered a line-up of compelling characteristics such as low electrical percolation (<2 vol%), ultra-softness (Shore A harness ∼19), elastic modulus in the kPa range (∼350 kPa at 100% elongation), ultra-stretchability (∼800%) and high tensile strength (∼10.5 MPa). In addition, the sensor exhibited low hysteresis (3.5%), high piezoresistive sensitivity (gage factor≈472) and switching response over wide strain range (70%) and stable sensing performance for multiple test cycles (>1000). On account of the excellent responses mentioned, the sensor could detect human motion and has also been demonstrated in this paper. Furthermore, the sensing strip embedded on a soft robotic pneumatic actuator mounted on a test rig showed excellent movement detection response upon actuation. This proof-of-concept sensor-integrated soft robotic interface could be instrumental in the future development of proprioceptive sensing robots and soft robotic segments.

Keywords

    Active sensing interface, Hydrofinished softener, Multiwalled carbon nanotubes, Piezoresistive sensor, Soft robotic pneumatic actuators, Super-elastic stretchable elastomers

ASJC Scopus subject areas

Cite this

Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator. / Banerjee, Shib Shankar; Arief, Injamamul; Berthold, Rebecca et al.
In: Applied Materials Today, Vol. 25, 101219, 12.2021.

Research output: Contribution to journalArticleResearchpeer review

Banerjee, SS, Arief, I, Berthold, R, Wiese, M, Bartholdt, M, Ganguli, D, Mitra, S, Mandal, S, Wallaschek, J, Raatz, A, Heinrich, G & Das, A 2021, 'Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator', Applied Materials Today, vol. 25, 101219. https://doi.org/10.1016/j.apmt.2021.101219
Banerjee, S. S., Arief, I., Berthold, R., Wiese, M., Bartholdt, M., Ganguli, D., Mitra, S., Mandal, S., Wallaschek, J., Raatz, A., Heinrich, G., & Das, A. (2021). Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator. Applied Materials Today, 25, Article 101219. https://doi.org/10.1016/j.apmt.2021.101219
Banerjee SS, Arief I, Berthold R, Wiese M, Bartholdt M, Ganguli D et al. Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator. Applied Materials Today. 2021 Dec;25:101219. Epub 2021 Oct 22. doi: 10.1016/j.apmt.2021.101219
Banerjee, Shib Shankar ; Arief, Injamamul ; Berthold, Rebecca et al. / Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator. In: Applied Materials Today. 2021 ; Vol. 25.
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title = "Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator",
abstract = "Piezoresistive soft composites are ubiquitous in strain sensing that manifests in a dramatic increment of electrical resistivity upon elongation. A piezoresistive strain sensor embedded-soft robotic arm has been a challenging task in terms of surface compatibility, shape and dynamics of the soft robotic components. We present a super-elastic, ultrasoft natural rubber composite containing multiwalled carbon nanotubes in presence of a hydrofinished oil-based softener. The resulting conducting elastomer offered a line-up of compelling characteristics such as low electrical percolation (<2 vol%), ultra-softness (Shore A harness ∼19), elastic modulus in the kPa range (∼350 kPa at 100% elongation), ultra-stretchability (∼800%) and high tensile strength (∼10.5 MPa). In addition, the sensor exhibited low hysteresis (3.5%), high piezoresistive sensitivity (gage factor≈472) and switching response over wide strain range (70%) and stable sensing performance for multiple test cycles (>1000). On account of the excellent responses mentioned, the sensor could detect human motion and has also been demonstrated in this paper. Furthermore, the sensing strip embedded on a soft robotic pneumatic actuator mounted on a test rig showed excellent movement detection response upon actuation. This proof-of-concept sensor-integrated soft robotic interface could be instrumental in the future development of proprioceptive sensing robots and soft robotic segments.",
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note = "Funding Information: This work is financially supported by Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) project ID 330167 under SPP2100 program. A.D thankfully acknowledges Ren{\'e} Jurk (IPF Dresden) for mechanical experiments. R.B., M.W. and M.B. also acknowledge Deutsche Forschungsgemeinschaft (DFG) project ID 405032969-SPP 2100 for financial assistance. G.H. acknowledges the DFG project (Grant No. 380321452/GRK2430) for financial support. The authors D.G. and S.M. express their gratitude to the management of Bharat Petroleum Corporation Ltd. for granting permission to publish this work. The authors would also like to thank G. Krishnakumar, ED (Lubes), R. Subramanian and B. Newalkar of Bharat Petroleum Corporation Limited for their support.",
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AU - Banerjee, Shib Shankar

AU - Arief, Injamamul

AU - Berthold, Rebecca

AU - Wiese, Mats

AU - Bartholdt, Max

AU - Ganguli, Debashis

AU - Mitra, Siddhartha

AU - Mandal, Subhradeep

AU - Wallaschek, Jörg

AU - Raatz, Annika

AU - Heinrich, Gert

AU - Das, Amit

N1 - Funding Information: This work is financially supported by Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) project ID 330167 under SPP2100 program. A.D thankfully acknowledges René Jurk (IPF Dresden) for mechanical experiments. R.B., M.W. and M.B. also acknowledge Deutsche Forschungsgemeinschaft (DFG) project ID 405032969-SPP 2100 for financial assistance. G.H. acknowledges the DFG project (Grant No. 380321452/GRK2430) for financial support. The authors D.G. and S.M. express their gratitude to the management of Bharat Petroleum Corporation Ltd. for granting permission to publish this work. The authors would also like to thank G. Krishnakumar, ED (Lubes), R. Subramanian and B. Newalkar of Bharat Petroleum Corporation Limited for their support.

PY - 2021/12

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N2 - Piezoresistive soft composites are ubiquitous in strain sensing that manifests in a dramatic increment of electrical resistivity upon elongation. A piezoresistive strain sensor embedded-soft robotic arm has been a challenging task in terms of surface compatibility, shape and dynamics of the soft robotic components. We present a super-elastic, ultrasoft natural rubber composite containing multiwalled carbon nanotubes in presence of a hydrofinished oil-based softener. The resulting conducting elastomer offered a line-up of compelling characteristics such as low electrical percolation (<2 vol%), ultra-softness (Shore A harness ∼19), elastic modulus in the kPa range (∼350 kPa at 100% elongation), ultra-stretchability (∼800%) and high tensile strength (∼10.5 MPa). In addition, the sensor exhibited low hysteresis (3.5%), high piezoresistive sensitivity (gage factor≈472) and switching response over wide strain range (70%) and stable sensing performance for multiple test cycles (>1000). On account of the excellent responses mentioned, the sensor could detect human motion and has also been demonstrated in this paper. Furthermore, the sensing strip embedded on a soft robotic pneumatic actuator mounted on a test rig showed excellent movement detection response upon actuation. This proof-of-concept sensor-integrated soft robotic interface could be instrumental in the future development of proprioceptive sensing robots and soft robotic segments.

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KW - Piezoresistive sensor

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KW - Super-elastic stretchable elastomers

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