Simultaneous Contacting and Interconnection of Passivated Emitter and Rear Solar Cells

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Henning Schulte-Huxel
  • Jan Hendrik Petermann
  • Susanne Blankemeyer
  • Verena Steckenreiter
  • Sarah Kajari-Schroeder
  • Rolf Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
  • iNOEX GmbH
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Details

Original languageEnglish
Pages (from-to)515-522
Number of pages8
JournalEnergy Procedia
Volume92
Publication statusPublished - Aug 2016
Event6th International Conference on Crystalline Silicon Photovoltaics, SiliconPV 2016 - Chambery, France
Duration: 7 Mar 20169 Mar 2016

Abstract

The back end process of passivated emitter and rear cells (PERC) consists of at least one laser process and three screen-printing steps followed by the stringing and tabbing of the cells. To reduce the number of steps we have developed a process that metallizes the rear side including contact formation and simultaneously interconnects the cells. We attach an Al foil to an encapsulant layer. By laser processing we form 'laser-fired and bonding contacts' (LFBC) on the passivated rear side of the solar cells. The Al foil contacting the rear is laser welded to the Ag screen-printed front side metallization of the next cell and thus forms the cell interconnection. The laser contacts on the rear show a surface recombination velocity Scont for the contact regions of cm/s and a contact resistivity of 3.52 mΩcm2. We present a first proof-of concept module combining the in-laminate Ag-Al laser welding and the LFBC reaching an efficiency of 18.4%. In accelerated aging test modules show no degradation (< 1% in efficiency) after 100 humidity-free cycles.

Keywords

    laser fiered contacts, laser welding, module interconnection, PERC solar cells

ASJC Scopus subject areas

Cite this

Simultaneous Contacting and Interconnection of Passivated Emitter and Rear Solar Cells. / Schulte-Huxel, Henning; Petermann, Jan Hendrik; Blankemeyer, Susanne et al.
In: Energy Procedia, Vol. 92, 08.2016, p. 515-522.

Research output: Contribution to journalConference articleResearchpeer review

Schulte-Huxel, H, Petermann, JH, Blankemeyer, S, Steckenreiter, V, Kajari-Schroeder, S & Brendel, R 2016, 'Simultaneous Contacting and Interconnection of Passivated Emitter and Rear Solar Cells', Energy Procedia, vol. 92, pp. 515-522. https://doi.org/10.1016/j.egypro.2016.07.135
Schulte-Huxel, H., Petermann, J. H., Blankemeyer, S., Steckenreiter, V., Kajari-Schroeder, S., & Brendel, R. (2016). Simultaneous Contacting and Interconnection of Passivated Emitter and Rear Solar Cells. Energy Procedia, 92, 515-522. https://doi.org/10.1016/j.egypro.2016.07.135
Schulte-Huxel H, Petermann JH, Blankemeyer S, Steckenreiter V, Kajari-Schroeder S, Brendel R. Simultaneous Contacting and Interconnection of Passivated Emitter and Rear Solar Cells. Energy Procedia. 2016 Aug;92:515-522. doi: 10.1016/j.egypro.2016.07.135
Schulte-Huxel, Henning ; Petermann, Jan Hendrik ; Blankemeyer, Susanne et al. / Simultaneous Contacting and Interconnection of Passivated Emitter and Rear Solar Cells. In: Energy Procedia. 2016 ; Vol. 92. pp. 515-522.
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abstract = "The back end process of passivated emitter and rear cells (PERC) consists of at least one laser process and three screen-printing steps followed by the stringing and tabbing of the cells. To reduce the number of steps we have developed a process that metallizes the rear side including contact formation and simultaneously interconnects the cells. We attach an Al foil to an encapsulant layer. By laser processing we form 'laser-fired and bonding contacts' (LFBC) on the passivated rear side of the solar cells. The Al foil contacting the rear is laser welded to the Ag screen-printed front side metallization of the next cell and thus forms the cell interconnection. The laser contacts on the rear show a surface recombination velocity Scont for the contact regions of cm/s and a contact resistivity of 3.52 mΩcm2. We present a first proof-of concept module combining the in-laminate Ag-Al laser welding and the LFBC reaching an efficiency of 18.4%. In accelerated aging test modules show no degradation (< 1% in efficiency) after 100 humidity-free cycles.",
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N1 - Funding Information: The authors thank Ulrike Sonntag and Sarah Spätlich for cell processing and Thomas Friedrich for sample preparation. This work was supported by the Federal Ministry for Environment, Nature Conservation, and Nuclear Safety under the contract FKZ 0325192 (CrystalLine) and by the State of Lower Saxony.

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N2 - The back end process of passivated emitter and rear cells (PERC) consists of at least one laser process and three screen-printing steps followed by the stringing and tabbing of the cells. To reduce the number of steps we have developed a process that metallizes the rear side including contact formation and simultaneously interconnects the cells. We attach an Al foil to an encapsulant layer. By laser processing we form 'laser-fired and bonding contacts' (LFBC) on the passivated rear side of the solar cells. The Al foil contacting the rear is laser welded to the Ag screen-printed front side metallization of the next cell and thus forms the cell interconnection. The laser contacts on the rear show a surface recombination velocity Scont for the contact regions of cm/s and a contact resistivity of 3.52 mΩcm2. We present a first proof-of concept module combining the in-laminate Ag-Al laser welding and the LFBC reaching an efficiency of 18.4%. In accelerated aging test modules show no degradation (< 1% in efficiency) after 100 humidity-free cycles.

AB - The back end process of passivated emitter and rear cells (PERC) consists of at least one laser process and three screen-printing steps followed by the stringing and tabbing of the cells. To reduce the number of steps we have developed a process that metallizes the rear side including contact formation and simultaneously interconnects the cells. We attach an Al foil to an encapsulant layer. By laser processing we form 'laser-fired and bonding contacts' (LFBC) on the passivated rear side of the solar cells. The Al foil contacting the rear is laser welded to the Ag screen-printed front side metallization of the next cell and thus forms the cell interconnection. The laser contacts on the rear show a surface recombination velocity Scont for the contact regions of cm/s and a contact resistivity of 3.52 mΩcm2. We present a first proof-of concept module combining the in-laminate Ag-Al laser welding and the LFBC reaching an efficiency of 18.4%. In accelerated aging test modules show no degradation (< 1% in efficiency) after 100 humidity-free cycles.

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