Simulation-based digital twin for the manufacturing of thermoplastic composites

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • André Hürkamp
  • Ralf Lorenz
  • Tim Ossowski
  • Bernd Arno Behrens
  • Klaus Dröder

External Research Organisations

  • Technische Universität Braunschweig
  • Open Hybrid LabFactory E.V.
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Details

Original languageEnglish
Pages (from-to)1-6
Number of pages6
JournalProcedia CIRP
Volume100
Early online date2 Jun 2021
Publication statusPublished - 2021
Event31st CIRP Design Conference 2021, CIRP Design 2021 - Enschede, Netherlands
Duration: 19 May 202121 May 2021

Abstract

The bond strength between a thermoformed fibre reinforced thermoplastic sheet and an injected polymer is the limiting factor for the structural integrity of overmoulded thermoplastic composites. In this contribution, a simulation based digital twin of the thermoforming process is presented. From numerical parametric studies a reduced order model based on Proper Orthogonal Decomposition (POD) is developed. The combination with machine learning methods enables the real-time computation of arbitrary physical reliable temperature fields with sufficient accuracy to be used for design purposes and as inline quality gates.

Keywords

    Digital Twin, Finite Element Method, Reduced Order Modelling, Thermoforming, Thermoplastic Composites

ASJC Scopus subject areas

Cite this

Simulation-based digital twin for the manufacturing of thermoplastic composites. / Hürkamp, André; Lorenz, Ralf; Ossowski, Tim et al.
In: Procedia CIRP, Vol. 100, 2021, p. 1-6.

Research output: Contribution to journalConference articleResearchpeer review

Hürkamp, A, Lorenz, R, Ossowski, T, Behrens, BA & Dröder, K 2021, 'Simulation-based digital twin for the manufacturing of thermoplastic composites', Procedia CIRP, vol. 100, pp. 1-6. https://doi.org/10.1016/j.procir.2021.05.001
Hürkamp, A., Lorenz, R., Ossowski, T., Behrens, B. A., & Dröder, K. (2021). Simulation-based digital twin for the manufacturing of thermoplastic composites. Procedia CIRP, 100, 1-6. https://doi.org/10.1016/j.procir.2021.05.001
Hürkamp A, Lorenz R, Ossowski T, Behrens BA, Dröder K. Simulation-based digital twin for the manufacturing of thermoplastic composites. Procedia CIRP. 2021;100:1-6. Epub 2021 Jun 2. doi: 10.1016/j.procir.2021.05.001
Hürkamp, André ; Lorenz, Ralf ; Ossowski, Tim et al. / Simulation-based digital twin for the manufacturing of thermoplastic composites. In: Procedia CIRP. 2021 ; Vol. 100. pp. 1-6.
Download
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abstract = "The bond strength between a thermoformed fibre reinforced thermoplastic sheet and an injected polymer is the limiting factor for the structural integrity of overmoulded thermoplastic composites. In this contribution, a simulation based digital twin of the thermoforming process is presented. From numerical parametric studies a reduced order model based on Proper Orthogonal Decomposition (POD) is developed. The combination with machine learning methods enables the real-time computation of arbitrary physical reliable temperature fields with sufficient accuracy to be used for design purposes and as inline quality gates.",
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AU - Hürkamp, André

AU - Lorenz, Ralf

AU - Ossowski, Tim

AU - Behrens, Bernd Arno

AU - Dröder, Klaus

N1 - Funding Information: This research and results published are based on the research program Mobilise funded by the Ministry of Science and Culture of Lower Saxony and the Volkswagen Foundation and the IGF-Project “Integrated process simulation of thermoforming and injection moulding“ of the European Research Association for Sheet Metal Working (EFB e.V.) funded by the Federal Ministry of Economics and Energy (BMWi) under the funding number 20524N of the German Federation of Industrial Research Associations (AiF). The authors gratefully acknowledge this financial support.

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AB - The bond strength between a thermoformed fibre reinforced thermoplastic sheet and an injected polymer is the limiting factor for the structural integrity of overmoulded thermoplastic composites. In this contribution, a simulation based digital twin of the thermoforming process is presented. From numerical parametric studies a reduced order model based on Proper Orthogonal Decomposition (POD) is developed. The combination with machine learning methods enables the real-time computation of arbitrary physical reliable temperature fields with sufficient accuracy to be used for design purposes and as inline quality gates.

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KW - Finite Element Method

KW - Reduced Order Modelling

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KW - Thermoplastic Composites

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JO - Procedia CIRP

JF - Procedia CIRP

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T2 - 31st CIRP Design Conference 2021, CIRP Design 2021

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