Loading [MathJax]/extensions/tex2jax.js

Simulation-based compensation of deflection errors in helical flute grinding

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Marc-andré Dittrich
  • Volker Böß
  • Marcel Wichmann
  • Berend Denkena
Plum Print visual indicator of research metrics
  • Citations
    • Citation Indexes: 8
  • Captures
    • Readers: 8
see details

Details

Original languageEnglish
Pages (from-to)136-143
Number of pages8
JournalCIRP Journal of Manufacturing Science and Technology
Volume28
Early online date27 Nov 2019
Publication statusPublished - Jan 2020

Abstract

Static deflections of cylindrical blanks in tool grinding processes lead to core diameter deviations that vary with the axial workpiece position. This paper presents an approach to compensate these errors automatically in process planning. Hybrid modelling is used to predict the current local load, the stiffness based on the moment of inertia and the resulting elastic deflection at each time step. Subsequently, the process is optimized by adapting the process parameters and the tool path in the NC-code. In an experimental study, the core diameter deviation after flute grinding has been reduced in a range from 68% up to 87% using the developed approach.

Keywords

    Compensation, Simulation, Tool grinding

ASJC Scopus subject areas

Cite this

Simulation-based compensation of deflection errors in helical flute grinding. / Dittrich, Marc-andré; Böß, Volker; Wichmann, Marcel et al.
In: CIRP Journal of Manufacturing Science and Technology, Vol. 28, 01.2020, p. 136-143.

Research output: Contribution to journalArticleResearchpeer review

Dittrich, M, Böß, V, Wichmann, M & Denkena, B 2020, 'Simulation-based compensation of deflection errors in helical flute grinding', CIRP Journal of Manufacturing Science and Technology, vol. 28, pp. 136-143. https://doi.org/10.1016/j.cirpj.2019.11.002
Dittrich, M., Böß, V., Wichmann, M., & Denkena, B. (2020). Simulation-based compensation of deflection errors in helical flute grinding. CIRP Journal of Manufacturing Science and Technology, 28, 136-143. https://doi.org/10.1016/j.cirpj.2019.11.002
Dittrich M, Böß V, Wichmann M, Denkena B. Simulation-based compensation of deflection errors in helical flute grinding. CIRP Journal of Manufacturing Science and Technology. 2020 Jan;28:136-143. Epub 2019 Nov 27. doi: 10.1016/j.cirpj.2019.11.002
Dittrich, Marc-andré ; Böß, Volker ; Wichmann, Marcel et al. / Simulation-based compensation of deflection errors in helical flute grinding. In: CIRP Journal of Manufacturing Science and Technology. 2020 ; Vol. 28. pp. 136-143.
Download
@article{3f49122d929f4cd48ad152ac8c753402,
title = "Simulation-based compensation of deflection errors in helical flute grinding",
abstract = "Static deflections of cylindrical blanks in tool grinding processes lead to core diameter deviations that vary with the axial workpiece position. This paper presents an approach to compensate these errors automatically in process planning. Hybrid modelling is used to predict the current local load, the stiffness based on the moment of inertia and the resulting elastic deflection at each time step. Subsequently, the process is optimized by adapting the process parameters and the tool path in the NC-code. In an experimental study, the core diameter deviation after flute grinding has been reduced in a range from 68% up to 87% using the developed approach.",
keywords = "Compensation, Simulation, Tool grinding",
author = "Marc-andr{\'e} Dittrich and Volker B{\"o}{\ss} and Marcel Wichmann and Berend Denkena",
note = "Funding Information: The investigations were conducted within the DFG transfer project BO 3523/6-1 of the priority program 1180. We thank the German Research Foundation for supporting this project. In addition, we thank Hans Kurt T{\"o}nshoff for his valuable comments and support.",
year = "2020",
month = jan,
doi = "10.1016/j.cirpj.2019.11.002",
language = "English",
volume = "28",
pages = "136--143",

}

Download

TY - JOUR

T1 - Simulation-based compensation of deflection errors in helical flute grinding

AU - Dittrich, Marc-andré

AU - Böß, Volker

AU - Wichmann, Marcel

AU - Denkena, Berend

N1 - Funding Information: The investigations were conducted within the DFG transfer project BO 3523/6-1 of the priority program 1180. We thank the German Research Foundation for supporting this project. In addition, we thank Hans Kurt Tönshoff for his valuable comments and support.

PY - 2020/1

Y1 - 2020/1

N2 - Static deflections of cylindrical blanks in tool grinding processes lead to core diameter deviations that vary with the axial workpiece position. This paper presents an approach to compensate these errors automatically in process planning. Hybrid modelling is used to predict the current local load, the stiffness based on the moment of inertia and the resulting elastic deflection at each time step. Subsequently, the process is optimized by adapting the process parameters and the tool path in the NC-code. In an experimental study, the core diameter deviation after flute grinding has been reduced in a range from 68% up to 87% using the developed approach.

AB - Static deflections of cylindrical blanks in tool grinding processes lead to core diameter deviations that vary with the axial workpiece position. This paper presents an approach to compensate these errors automatically in process planning. Hybrid modelling is used to predict the current local load, the stiffness based on the moment of inertia and the resulting elastic deflection at each time step. Subsequently, the process is optimized by adapting the process parameters and the tool path in the NC-code. In an experimental study, the core diameter deviation after flute grinding has been reduced in a range from 68% up to 87% using the developed approach.

KW - Compensation

KW - Simulation

KW - Tool grinding

UR - http://www.scopus.com/inward/record.url?scp=85075899267&partnerID=8YFLogxK

U2 - 10.1016/j.cirpj.2019.11.002

DO - 10.1016/j.cirpj.2019.11.002

M3 - Article

VL - 28

SP - 136

EP - 143

JO - CIRP Journal of Manufacturing Science and Technology

JF - CIRP Journal of Manufacturing Science and Technology

SN - 1755-5817

ER -

By the same author(s)