Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • B. Denkena
  • H. C. Liu
  • F. Pape
  • B. Bergmann
  • G. Poll
  • J. Schenzel
  • L. Ellersiek

External Research Organisations

  • CAS - Lanzhou Institute of Chemical Physics
  • Qingdao Center of Resource Chemistry and New Materials
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Details

Original languageEnglish
Pages (from-to)293-298
Number of pages6
JournalProcedia CIRP
Volume117
Early online date2 May 2023
Publication statusPublished - 2023
Event19th CIRP Conference on Modeling of Machining Operations, CMMO 2023 - Karlsruhe, Germany
Duration: 31 May 20232 Jun 2023

Abstract

Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.

Keywords

    chip-tool contact, cutting fluids, Metal cutting, real contact area, surface roughness

ASJC Scopus subject areas

Cite this

Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. / Denkena, B.; Liu, H. C.; Pape, F. et al.
In: Procedia CIRP, Vol. 117, 2023, p. 293-298.

Research output: Contribution to journalConference articleResearchpeer review

Denkena, B, Liu, HC, Pape, F, Bergmann, B, Poll, G, Schenzel, J & Ellersiek, L 2023, 'Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting', Procedia CIRP, vol. 117, pp. 293-298. https://doi.org/10.1016/j.procir.2023.03.050
Denkena, B., Liu, H. C., Pape, F., Bergmann, B., Poll, G., Schenzel, J., & Ellersiek, L. (2023). Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. Procedia CIRP, 117, 293-298. https://doi.org/10.1016/j.procir.2023.03.050
Denkena B, Liu HC, Pape F, Bergmann B, Poll G, Schenzel J et al. Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. Procedia CIRP. 2023;117:293-298. Epub 2023 May 2. doi: 10.1016/j.procir.2023.03.050
Denkena, B. ; Liu, H. C. ; Pape, F. et al. / Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. In: Procedia CIRP. 2023 ; Vol. 117. pp. 293-298.
Download
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abstract = "Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.",
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note = "Funding Information: The authors appreciate the funding of this work within the Priority Program 2231 “Efficient cooling, lubrication and transportation – coupled mechanical and fluid-dynamical simulation methods for efficient production processes (FLUSIMPO)R ” by the German eR search Foundation (DFG) – project number 439904924. Liu would like to thank Dr. Binbin Zhang of Schaeffler Greater China for his kind help on the multigrid numerical method. ; 19th CIRP Conference on Modeling of Machining Operations, CMMO 2023 ; Conference date: 31-05-2023 Through 02-06-2023",
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T1 - Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting

AU - Denkena, B.

AU - Liu, H. C.

AU - Pape, F.

AU - Bergmann, B.

AU - Poll, G.

AU - Schenzel, J.

AU - Ellersiek, L.

N1 - Funding Information: The authors appreciate the funding of this work within the Priority Program 2231 “Efficient cooling, lubrication and transportation – coupled mechanical and fluid-dynamical simulation methods for efficient production processes (FLUSIMPO)R ” by the German eR search Foundation (DFG) – project number 439904924. Liu would like to thank Dr. Binbin Zhang of Schaeffler Greater China for his kind help on the multigrid numerical method.

PY - 2023

Y1 - 2023

N2 - Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.

AB - Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.

KW - chip-tool contact

KW - cutting fluids

KW - Metal cutting

KW - real contact area

KW - surface roughness

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EP - 298

JO - Procedia CIRP

JF - Procedia CIRP

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T2 - 19th CIRP Conference on Modeling of Machining Operations, CMMO 2023

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