Similarity-Based Process and Set-Up Time Estimation

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • B. Denkena
  • M. A. Dittrich
  • S. J. Settnik
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Details

Original languageEnglish
Title of host publicationTowards Sustainable Customization
Subtitle of host publicationBridging Smart Products and Manufacturing Systems - Proceedings of the 8th Changeable, Agile, Reconfigurable and Virtual Production Conference CARV 2021 and 10th World Mass Customization and Personalization Conference MCPC 2021
EditorsAnn-Louise Andersen, Rasmus Andersen, Thomas Ditlev Brunoe, Maria Stoettrup Schioenning Larsen, Kjeld Nielsen, Alessia Napoleone, Stefan Kjeldgaard
Place of PublicationCham
PublisherSpringer Science and Business Media Deutschland GmbH
Pages603-611
Number of pages9
ISBN (print)9783030906993
Publication statusPublished - 2022
Event8th Changeable, Agile, Reconfigurable and Virtual Production Conference, CARV 2021 and 10th World Mass Customization and Personalization Conference, MCPC 2021 - Aalborg, Denmark
Duration: 1 Nov 20212 Nov 2021

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (electronic)2195-4364

Abstract

Contract manufacturing companies have to calculate offer prices for individualized products in cost-driven markets with experience-based estimations on limited data. Especially, the estimation of processing and set-up times is time-consuming and challenging. Algorithms providing suitable and transparent estimations with low configuration effort and licence costs for several machining processes are currently not available. Therefore, a method is developed to provide automated estimates for machining and set-up times from production data based on similarity metrics. This method is evaluated using feedback data from turned, milled and whirled workpieces. Experiments show that, compared to experience-based methods, an accuracy increase of 7.8% is achievable for process time estimation of turned parts and 21.2% for set-up operations.

Keywords

    Cost estimation, Decision support, Process time estimation, Set-up time estimation, Smart services

ASJC Scopus subject areas

Cite this

Similarity-Based Process and Set-Up Time Estimation. / Denkena, B.; Dittrich, M. A.; Settnik, S. J.
Towards Sustainable Customization: Bridging Smart Products and Manufacturing Systems - Proceedings of the 8th Changeable, Agile, Reconfigurable and Virtual Production Conference CARV 2021 and 10th World Mass Customization and Personalization Conference MCPC 2021. ed. / Ann-Louise Andersen; Rasmus Andersen; Thomas Ditlev Brunoe; Maria Stoettrup Schioenning Larsen; Kjeld Nielsen; Alessia Napoleone; Stefan Kjeldgaard. Cham: Springer Science and Business Media Deutschland GmbH, 2022. p. 603-611 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Denkena, B, Dittrich, MA & Settnik, SJ 2022, Similarity-Based Process and Set-Up Time Estimation. in A-L Andersen, R Andersen, TD Brunoe, MSS Larsen, K Nielsen, A Napoleone & S Kjeldgaard (eds), Towards Sustainable Customization: Bridging Smart Products and Manufacturing Systems - Proceedings of the 8th Changeable, Agile, Reconfigurable and Virtual Production Conference CARV 2021 and 10th World Mass Customization and Personalization Conference MCPC 2021. Lecture Notes in Mechanical Engineering, Springer Science and Business Media Deutschland GmbH, Cham, pp. 603-611, 8th Changeable, Agile, Reconfigurable and Virtual Production Conference, CARV 2021 and 10th World Mass Customization and Personalization Conference, MCPC 2021, Aalborg, Denmark, 1 Nov 2021. https://doi.org/10.1007/978-3-030-90700-6_68
Denkena, B., Dittrich, M. A., & Settnik, S. J. (2022). Similarity-Based Process and Set-Up Time Estimation. In A.-L. Andersen, R. Andersen, T. D. Brunoe, M. S. S. Larsen, K. Nielsen, A. Napoleone, & S. Kjeldgaard (Eds.), Towards Sustainable Customization: Bridging Smart Products and Manufacturing Systems - Proceedings of the 8th Changeable, Agile, Reconfigurable and Virtual Production Conference CARV 2021 and 10th World Mass Customization and Personalization Conference MCPC 2021 (pp. 603-611). (Lecture Notes in Mechanical Engineering). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-030-90700-6_68
Denkena B, Dittrich MA, Settnik SJ. Similarity-Based Process and Set-Up Time Estimation. In Andersen AL, Andersen R, Brunoe TD, Larsen MSS, Nielsen K, Napoleone A, Kjeldgaard S, editors, Towards Sustainable Customization: Bridging Smart Products and Manufacturing Systems - Proceedings of the 8th Changeable, Agile, Reconfigurable and Virtual Production Conference CARV 2021 and 10th World Mass Customization and Personalization Conference MCPC 2021. Cham: Springer Science and Business Media Deutschland GmbH. 2022. p. 603-611. (Lecture Notes in Mechanical Engineering). Epub 2021 Nov 1. doi: 10.1007/978-3-030-90700-6_68
Denkena, B. ; Dittrich, M. A. ; Settnik, S. J. / Similarity-Based Process and Set-Up Time Estimation. Towards Sustainable Customization: Bridging Smart Products and Manufacturing Systems - Proceedings of the 8th Changeable, Agile, Reconfigurable and Virtual Production Conference CARV 2021 and 10th World Mass Customization and Personalization Conference MCPC 2021. editor / Ann-Louise Andersen ; Rasmus Andersen ; Thomas Ditlev Brunoe ; Maria Stoettrup Schioenning Larsen ; Kjeld Nielsen ; Alessia Napoleone ; Stefan Kjeldgaard. Cham : Springer Science and Business Media Deutschland GmbH, 2022. pp. 603-611 (Lecture Notes in Mechanical Engineering).
Download
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title = "Similarity-Based Process and Set-Up Time Estimation",
abstract = "Contract manufacturing companies have to calculate offer prices for individualized products in cost-driven markets with experience-based estimations on limited data. Especially, the estimation of processing and set-up times is time-consuming and challenging. Algorithms providing suitable and transparent estimations with low configuration effort and licence costs for several machining processes are currently not available. Therefore, a method is developed to provide automated estimates for machining and set-up times from production data based on similarity metrics. This method is evaluated using feedback data from turned, milled and whirled workpieces. Experiments show that, compared to experience-based methods, an accuracy increase of 7.8% is achievable for process time estimation of turned parts and 21.2% for set-up operations.",
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Download

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AU - Denkena, B.

AU - Dittrich, M. A.

AU - Settnik, S. J.

N1 - Funding Information: The project ?JobTRADE? is funded by the European Fund for Regional Development for Regional Development (EFRE) and the State of Lower Saxony, program area more developed region (SER) under the grant number ZW 3-85035663.

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N2 - Contract manufacturing companies have to calculate offer prices for individualized products in cost-driven markets with experience-based estimations on limited data. Especially, the estimation of processing and set-up times is time-consuming and challenging. Algorithms providing suitable and transparent estimations with low configuration effort and licence costs for several machining processes are currently not available. Therefore, a method is developed to provide automated estimates for machining and set-up times from production data based on similarity metrics. This method is evaluated using feedback data from turned, milled and whirled workpieces. Experiments show that, compared to experience-based methods, an accuracy increase of 7.8% is achievable for process time estimation of turned parts and 21.2% for set-up operations.

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