Silver-free solar cell interconnection by laser spot welding of thin aluminum layers: Analysis of process limits for ns- and μs-lasers

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • H. Schulte-Huxel
  • S. Blankemeyer
  • S. Kajari-Schröder
  • R. Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Title of host publicationLaser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XIX
PublisherSPIE
ISBN (print)9780819498809
Publication statusPublished - 6 Mar 2014
EventLaser applications in microelectronic and optoelectronic manufacturing (LAMOM) XIX - San Francisco, United States
Duration: 3 Feb 20146 Feb 2014

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume8967
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

We investigate a laser welding process for contacting aluminum metallized crystalline silicon solar cells to a 10-μm-thick aluminum layers on a glass substrate. The reduction of the solar cell metallization thickness is analyzed with respect to laser induced damage using SiNx passivated silicon wafers. Additionally, we measure the mechanical stress of the laser welds by perpendicular tear-off as well as the electrical contact resistance. We apply two types of laser processes; one uses one to eight 20-ns-laser pulses at 355 nm with fluences between 12 and 40 J/cm2 and the other single 1.2-μs-laser pulses at 1064 nm with 33 to 73 J/cm2. Ns laser pulses can contact down to 1-μm-thick aluminum layers on silicon without inducing laser damage to the silicon and lead to sufficient strong mechanical contact. In case of μs laser pulses the limiting thickness is 2 μm.

Keywords

    Aluminum, Back contact, Laser welding, Photovoltaics, Solar cell, Thin metal films

ASJC Scopus subject areas

Cite this

Silver-free solar cell interconnection by laser spot welding of thin aluminum layers: Analysis of process limits for ns- and μs-lasers. / Schulte-Huxel, H.; Blankemeyer, S.; Kajari-Schröder, S. et al.
Laser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XIX. SPIE, 2014. 896716 (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 8967).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Schulte-Huxel, H, Blankemeyer, S, Kajari-Schröder, S & Brendel, R 2014, Silver-free solar cell interconnection by laser spot welding of thin aluminum layers: Analysis of process limits for ns- and μs-lasers. in Laser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XIX., 896716, Proceedings of SPIE - The International Society for Optical Engineering, vol. 8967, SPIE, Laser applications in microelectronic and optoelectronic manufacturing (LAMOM) XIX, San Francisco, California, United States, 3 Feb 2014. https://doi.org/10.1117/12.2037628
Schulte-Huxel, H., Blankemeyer, S., Kajari-Schröder, S., & Brendel, R. (2014). Silver-free solar cell interconnection by laser spot welding of thin aluminum layers: Analysis of process limits for ns- and μs-lasers. In Laser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XIX Article 896716 (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 8967). SPIE. https://doi.org/10.1117/12.2037628
Schulte-Huxel H, Blankemeyer S, Kajari-Schröder S, Brendel R. Silver-free solar cell interconnection by laser spot welding of thin aluminum layers: Analysis of process limits for ns- and μs-lasers. In Laser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XIX. SPIE. 2014. 896716. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2037628
Schulte-Huxel, H. ; Blankemeyer, S. ; Kajari-Schröder, S. et al. / Silver-free solar cell interconnection by laser spot welding of thin aluminum layers : Analysis of process limits for ns- and μs-lasers. Laser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XIX. SPIE, 2014. (Proceedings of SPIE - The International Society for Optical Engineering).
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abstract = "We investigate a laser welding process for contacting aluminum metallized crystalline silicon solar cells to a 10-μm-thick aluminum layers on a glass substrate. The reduction of the solar cell metallization thickness is analyzed with respect to laser induced damage using SiNx passivated silicon wafers. Additionally, we measure the mechanical stress of the laser welds by perpendicular tear-off as well as the electrical contact resistance. We apply two types of laser processes; one uses one to eight 20-ns-laser pulses at 355 nm with fluences between 12 and 40 J/cm2 and the other single 1.2-μs-laser pulses at 1064 nm with 33 to 73 J/cm2. Ns laser pulses can contact down to 1-μm-thick aluminum layers on silicon without inducing laser damage to the silicon and lead to sufficient strong mechanical contact. In case of μs laser pulses the limiting thickness is 2 μm.",
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