Self-prestressing bonded patches using Fe-SMA and CFRP for lifetime extension of fatigue-cracked steel details

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Sizhe Wang
  • Qingtian Su
  • Xu Jiang
  • Lingzhen Li
  • Masoud Motavalli
  • Elyas Ghafoori

Research Organisations

External Research Organisations

  • Swiss Federal Laboratories for Material Science and Technology (EMPA)
  • Tongji University
  • Nanyang Technological University (NTU)
  • ETH Zurich
  • Hong Kong Polytechnic University
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Details

Original languageEnglish
Article number137690
Number of pages15
JournalConstruction and Building Materials
Volume443
Early online date3 Aug 2024
Publication statusPublished - 13 Sept 2024

Abstract

Self-prestressing bonded patches employing iron-based shape memory alloy (Fe-SMA) and carbon fiber reinforced polymer (CFRP) for lifetime extension of cracked steel structures are investigated. The repair patches, applicable in confined spaces, are bonded over cracks, with prestress generated within Fe-SMA via activation (heating and cooling) to induce compression on cracks. Experimental tests involve cracked steel plates repaired with Fe-SMA and Fe-SMA/CFRP bonded patches, with a patch width of 50 mm and varied patch lengths of 100[sbnd]500 mm. Fe-SMA strips are activated to 180 ℃ using electric heating, generating prestresses of 154[sbnd]254 MPa. Fatigue tests (∆σ=90 MPa, R=0.2) show fatigue life extensions of ≥4.2 and ≥5.5 times for Fe-SMA and Fe-SMA/CFRP repairs. The 100 mm long Fe-SMA/CFRP patch exhibits optimal performance in lifetime extension, achieving complete crack arrest. As patch lengths decrease, failure modes shift from Fe-SMA (and CFRP) fracture to patch debonding while all patches remain effective in fatigue life extension. Finite element analysis with experimental validation quantifies the effects of prestress and load-sharing on reducing stress intensity factors at crack tips, thus retarding crack propagation. Design recommendations are proposed for the application of self-prestressing patches.

Keywords

    Adhesive bonding, Carbon fiber reinforced polymer (CFRP), Fatigue, Iron-based shape memory alloy (Fe-SMA), Memory-steel, Metallic structure, Repair

ASJC Scopus subject areas

Cite this

Self-prestressing bonded patches using Fe-SMA and CFRP for lifetime extension of fatigue-cracked steel details. / Wang, Sizhe; Su, Qingtian; Jiang, Xu et al.
In: Construction and Building Materials, Vol. 443, 137690, 13.09.2024.

Research output: Contribution to journalArticleResearchpeer review

Wang S, Su Q, Jiang X, Li L, Motavalli M, Ghafoori E. Self-prestressing bonded patches using Fe-SMA and CFRP for lifetime extension of fatigue-cracked steel details. Construction and Building Materials. 2024 Sept 13;443:137690. Epub 2024 Aug 3. doi: 10.1016/j.conbuildmat.2024.137690
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abstract = "Self-prestressing bonded patches employing iron-based shape memory alloy (Fe-SMA) and carbon fiber reinforced polymer (CFRP) for lifetime extension of cracked steel structures are investigated. The repair patches, applicable in confined spaces, are bonded over cracks, with prestress generated within Fe-SMA via activation (heating and cooling) to induce compression on cracks. Experimental tests involve cracked steel plates repaired with Fe-SMA and Fe-SMA/CFRP bonded patches, with a patch width of 50 mm and varied patch lengths of 100[sbnd]500 mm. Fe-SMA strips are activated to 180 ℃ using electric heating, generating prestresses of 154[sbnd]254 MPa. Fatigue tests (∆σ=90 MPa, R=0.2) show fatigue life extensions of ≥4.2 and ≥5.5 times for Fe-SMA and Fe-SMA/CFRP repairs. The 100 mm long Fe-SMA/CFRP patch exhibits optimal performance in lifetime extension, achieving complete crack arrest. As patch lengths decrease, failure modes shift from Fe-SMA (and CFRP) fracture to patch debonding while all patches remain effective in fatigue life extension. Finite element analysis with experimental validation quantifies the effects of prestress and load-sharing on reducing stress intensity factors at crack tips, thus retarding crack propagation. Design recommendations are proposed for the application of self-prestressing patches.",
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AU - Su, Qingtian

AU - Jiang, Xu

AU - Li, Lingzhen

AU - Motavalli, Masoud

AU - Ghafoori, Elyas

N1 - Publisher Copyright: © 2024 The Authors

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N2 - Self-prestressing bonded patches employing iron-based shape memory alloy (Fe-SMA) and carbon fiber reinforced polymer (CFRP) for lifetime extension of cracked steel structures are investigated. The repair patches, applicable in confined spaces, are bonded over cracks, with prestress generated within Fe-SMA via activation (heating and cooling) to induce compression on cracks. Experimental tests involve cracked steel plates repaired with Fe-SMA and Fe-SMA/CFRP bonded patches, with a patch width of 50 mm and varied patch lengths of 100[sbnd]500 mm. Fe-SMA strips are activated to 180 ℃ using electric heating, generating prestresses of 154[sbnd]254 MPa. Fatigue tests (∆σ=90 MPa, R=0.2) show fatigue life extensions of ≥4.2 and ≥5.5 times for Fe-SMA and Fe-SMA/CFRP repairs. The 100 mm long Fe-SMA/CFRP patch exhibits optimal performance in lifetime extension, achieving complete crack arrest. As patch lengths decrease, failure modes shift from Fe-SMA (and CFRP) fracture to patch debonding while all patches remain effective in fatigue life extension. Finite element analysis with experimental validation quantifies the effects of prestress and load-sharing on reducing stress intensity factors at crack tips, thus retarding crack propagation. Design recommendations are proposed for the application of self-prestressing patches.

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