Seam geometry manipulation by oscillation amplitude adjustment in the LDNA process

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • T. Bokelmann
  • M. Lammers
  • S. Kaierle
  • S. Emadmostoufi
  • O. Mokrov
  • R. Sharma
  • U. Reisgen
  • J. Hermsdorf

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • RWTH Aachen University
View graph of relations

Details

Original languageEnglish
Title of host publicationHigh-Power Laser Materials Processing
Subtitle of host publicationApplications, Diagnostics, and Systems XII
EditorsStefan Kaierle, Klaus R. Kleine
PublisherSPIE
ISBN (electronic)9781510659339
Publication statusPublished - 15 Mar 2023
EventHigh-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII 2023 - San Francisco, United States
Duration: 1 Feb 20232 Feb 2023

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume12414
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

The Laser assisted double wire with non-transferred arc surfacing process (LDNA) is based on an electric arc to melt the filling wires and a laser beam to shape the melt pool. This work investigates the welding seam characteristics for different oscillation amplitudes with differing laser output power. Therefore, three laser powers between 1,000 W and 2,000 W in combination with a power of 4,800 W brought by the arc are investigated regarding the resulting seam geometry and the dilution ratio. A linear oscillation pattern is used with a constant oscillation frequency of 10 Hz. The investigations are conducted using AISI 316L welding wires of 1.2 mm in diameter and sandblasted AISI 1024 plates of 20 mm thickness. Cross-sections are analyzed to investigate the occurrence of cracks and pores as well as to determine the dilution ratio with the base material. The welding seam geometry is measured with a laser scanning microscope Keyence VK-X1100. The topology of adjacent welding seams is examined showing an increase of the welding seam width with an increase of the oscillation amplitude and the laser output power. Thus, a higher maximal seam width can be applied by adjusting the laser power.

Keywords

    Laser assisted, Laser assisted double wire with non-transferred arc surfacing process, Laser beam influence, Laser beam oscillation, LDNA, Melt pool shaping

ASJC Scopus subject areas

Cite this

Seam geometry manipulation by oscillation amplitude adjustment in the LDNA process. / Bokelmann, T.; Lammers, M.; Kaierle, S. et al.
High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. ed. / Stefan Kaierle; Klaus R. Kleine. SPIE, 2023. 124140D (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12414).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Bokelmann, T, Lammers, M, Kaierle, S, Emadmostoufi, S, Mokrov, O, Sharma, R, Reisgen, U & Hermsdorf, J 2023, Seam geometry manipulation by oscillation amplitude adjustment in the LDNA process. in S Kaierle & KR Kleine (eds), High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII., 124140D, Proceedings of SPIE - The International Society for Optical Engineering, vol. 12414, SPIE, High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII 2023, San Francisco, United States, 1 Feb 2023. https://doi.org/10.1117/12.2648703
Bokelmann, T., Lammers, M., Kaierle, S., Emadmostoufi, S., Mokrov, O., Sharma, R., Reisgen, U., & Hermsdorf, J. (2023). Seam geometry manipulation by oscillation amplitude adjustment in the LDNA process. In S. Kaierle, & K. R. Kleine (Eds.), High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII Article 124140D (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12414). SPIE. https://doi.org/10.1117/12.2648703
Bokelmann T, Lammers M, Kaierle S, Emadmostoufi S, Mokrov O, Sharma R et al. Seam geometry manipulation by oscillation amplitude adjustment in the LDNA process. In Kaierle S, Kleine KR, editors, High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. SPIE. 2023. 124140D. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2648703
Bokelmann, T. ; Lammers, M. ; Kaierle, S. et al. / Seam geometry manipulation by oscillation amplitude adjustment in the LDNA process. High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XII. editor / Stefan Kaierle ; Klaus R. Kleine. SPIE, 2023. (Proceedings of SPIE - The International Society for Optical Engineering).
Download
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