Scale and contact geometry effects on friction in thermal EHL: twin-disc versus ball-on-disc

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Original languageEnglish
Article number106694
JournalTribology International
Volume154
Early online date1 Oct 2020
Publication statusPublished - Feb 2021

Abstract

Plint (IMechE 182 (1):300–306,1967) reported a reduced coefficient of friction with increasing roller sizes in EHL traction measurements. In this study, a similar scale effect has been observed when comparing measured traction curves at the same operating conditions between a ball-on-disc rig and a twin-disc machine of different geometrical sizes. This scale effect has been studied numerically for point contacts of different radii of curvature Rx based on thermal EHL simulations. Results show that the reduced friction for large Rx is caused by an increase in film thickness and the enhanced thermal effects. The mechanisms are: (1) heat is hard to conduct across a thicker EHL film due to bad thermal conductivity; (2) shear is mainly localized in the middle film.

Keywords

    Coefficient of friction, EHL, Friction, Thermal effects

ASJC Scopus subject areas

Cite this

Scale and contact geometry effects on friction in thermal EHL: twin-disc versus ball-on-disc. / Liu, Haichao; Zhang, Bing; Bader, Norbert et al.
In: Tribology International, Vol. 154, 106694, 02.2021.

Research output: Contribution to journalArticleResearchpeer review

Liu H, Zhang B, Bader N, Venner CH, Poll G. Scale and contact geometry effects on friction in thermal EHL: twin-disc versus ball-on-disc. Tribology International. 2021 Feb;154:106694. Epub 2020 Oct 1. doi: 10.1016/j.triboint.2020.106694
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title = "Scale and contact geometry effects on friction in thermal EHL: twin-disc versus ball-on-disc",
abstract = "Plint (IMechE 182 (1):300–306,1967) reported a reduced coefficient of friction with increasing roller sizes in EHL traction measurements. In this study, a similar scale effect has been observed when comparing measured traction curves at the same operating conditions between a ball-on-disc rig and a twin-disc machine of different geometrical sizes. This scale effect has been studied numerically for point contacts of different radii of curvature Rx based on thermal EHL simulations. Results show that the reduced friction for large Rx is caused by an increase in film thickness and the enhanced thermal effects. The mechanisms are: (1) heat is hard to conduct across a thicker EHL film due to bad thermal conductivity; (2) shear is mainly localized in the middle film.",
keywords = "Coefficient of friction, EHL, Friction, Thermal effects",
author = "Haichao Liu and Bing Zhang and Norbert Bader and Venner, {C. H.} and Gerhard Poll",
note = "Funding Information: The authors appreciate Dr. Bj{\"o}rling and Prof. Vergne for sharing ball-on-disc traction curves of squalane. This work is partly supported by FVV-Research Association for Combustion Engines e.V., Germany , through Grant No. 6012773 . The first two authors would like to acknowledge the China Scholarship Council (CSC) for providing the scholarship. ",
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Download

TY - JOUR

T1 - Scale and contact geometry effects on friction in thermal EHL

T2 - twin-disc versus ball-on-disc

AU - Liu, Haichao

AU - Zhang, Bing

AU - Bader, Norbert

AU - Venner, C. H.

AU - Poll, Gerhard

N1 - Funding Information: The authors appreciate Dr. Björling and Prof. Vergne for sharing ball-on-disc traction curves of squalane. This work is partly supported by FVV-Research Association for Combustion Engines e.V., Germany , through Grant No. 6012773 . The first two authors would like to acknowledge the China Scholarship Council (CSC) for providing the scholarship.

PY - 2021/2

Y1 - 2021/2

N2 - Plint (IMechE 182 (1):300–306,1967) reported a reduced coefficient of friction with increasing roller sizes in EHL traction measurements. In this study, a similar scale effect has been observed when comparing measured traction curves at the same operating conditions between a ball-on-disc rig and a twin-disc machine of different geometrical sizes. This scale effect has been studied numerically for point contacts of different radii of curvature Rx based on thermal EHL simulations. Results show that the reduced friction for large Rx is caused by an increase in film thickness and the enhanced thermal effects. The mechanisms are: (1) heat is hard to conduct across a thicker EHL film due to bad thermal conductivity; (2) shear is mainly localized in the middle film.

AB - Plint (IMechE 182 (1):300–306,1967) reported a reduced coefficient of friction with increasing roller sizes in EHL traction measurements. In this study, a similar scale effect has been observed when comparing measured traction curves at the same operating conditions between a ball-on-disc rig and a twin-disc machine of different geometrical sizes. This scale effect has been studied numerically for point contacts of different radii of curvature Rx based on thermal EHL simulations. Results show that the reduced friction for large Rx is caused by an increase in film thickness and the enhanced thermal effects. The mechanisms are: (1) heat is hard to conduct across a thicker EHL film due to bad thermal conductivity; (2) shear is mainly localized in the middle film.

KW - Coefficient of friction

KW - EHL

KW - Friction

KW - Thermal effects

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