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Resonant pulsed electromagnetic stirring of melt for effective grain fragmentation

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • D. Köppen
  • E. Baake
  • G. Gerstein
  • G. Mrówka-Nowotnik

External Research Organisations

  • Kazan State Power Engineering University
  • Rzeszow University of Technology
  • Engineering Consulting
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Details

Original languageEnglish
Title of host publication9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan
PublisherIOP Publishing Ltd.
Volume424
Publication statusPublished - 13 Oct 2018
Event9th International Symposium on Electromagnetic Processing of Materials, EPM 2018 - Awaji Island, Hyogo, Japan
Duration: 14 Oct 201818 Oct 2018

Publication series

NameIOP Conference Series: Materials Science and Engineering
PublisherIOP Publishing Ltd.
ISSN (Print)1757-8981

Abstract

The paper describes the results of an experimental research, demonstrating and explaining the effect of grain fragmentation, caused by pulsed resonant electromagnetic stirring. In the experiments, 6082 aluminium alloy melt was directionally solidified under the influence of continuous (AMF) and pulsed application (PMF) of an alternating magnetic field. The frequency of applied PMF was in accordance to the low-frequency circulation of the melt, causing the resonant increase of a pulsed component of the melt velocity. The structure of electromagnetically stirred specimens was compared to those, solidified without a magnetic field. A strong fragmentation effect (decrease of an average grain size on 51%, comparing with the solidification in natural conditions) for the case of resonant EM stirring was stated. Further, to analyse the influence of the flow, appearing due to the resonant stirring, we observed the formation of solid/liquid interface and a macro-crystalloid structure during solidification of continuously and pulsed stirred melt by applying the novel method of neutron radiography. The results confirmed the strong influence of the pulsed component of velocity on thermal conditions during solidification and, consequently, the metal structure.

Keywords

    electromagnetic stirring, grain fragmentation, neutron radiography, process imaging, solidification

ASJC Scopus subject areas

Cite this

Resonant pulsed electromagnetic stirring of melt for effective grain fragmentation. / Köppen, D.; Baake, E.; Gerstein, G. et al.
9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Vol. 424 IOP Publishing Ltd., 2018. 012036 (IOP Conference Series: Materials Science and Engineering).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Köppen, D, Baake, E, Gerstein, G, Mrówka-Nowotnik, G & Jarczyk, G 2018, Resonant pulsed electromagnetic stirring of melt for effective grain fragmentation. in 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. vol. 424, 012036, IOP Conference Series: Materials Science and Engineering, IOP Publishing Ltd., 9th International Symposium on Electromagnetic Processing of Materials, EPM 2018, Awaji Island, Hyogo, Japan, 14 Oct 2018. https://doi.org/10.1088/1757-899X/424/1/012036
Köppen, D., Baake, E., Gerstein, G., Mrówka-Nowotnik, G., & Jarczyk, G. (2018). Resonant pulsed electromagnetic stirring of melt for effective grain fragmentation. In 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan (Vol. 424). Article 012036 (IOP Conference Series: Materials Science and Engineering). IOP Publishing Ltd.. https://doi.org/10.1088/1757-899X/424/1/012036
Köppen D, Baake E, Gerstein G, Mrówka-Nowotnik G, Jarczyk G. Resonant pulsed electromagnetic stirring of melt for effective grain fragmentation. In 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Vol. 424. IOP Publishing Ltd. 2018. 012036. (IOP Conference Series: Materials Science and Engineering). doi: 10.1088/1757-899X/424/1/012036
Köppen, D. ; Baake, E. ; Gerstein, G. et al. / Resonant pulsed electromagnetic stirring of melt for effective grain fragmentation. 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Vol. 424 IOP Publishing Ltd., 2018. (IOP Conference Series: Materials Science and Engineering).
Download
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abstract = "The paper describes the results of an experimental research, demonstrating and explaining the effect of grain fragmentation, caused by pulsed resonant electromagnetic stirring. In the experiments, 6082 aluminium alloy melt was directionally solidified under the influence of continuous (AMF) and pulsed application (PMF) of an alternating magnetic field. The frequency of applied PMF was in accordance to the low-frequency circulation of the melt, causing the resonant increase of a pulsed component of the melt velocity. The structure of electromagnetically stirred specimens was compared to those, solidified without a magnetic field. A strong fragmentation effect (decrease of an average grain size on 51%, comparing with the solidification in natural conditions) for the case of resonant EM stirring was stated. Further, to analyse the influence of the flow, appearing due to the resonant stirring, we observed the formation of solid/liquid interface and a macro-crystalloid structure during solidification of continuously and pulsed stirred melt by applying the novel method of neutron radiography. The results confirmed the strong influence of the pulsed component of velocity on thermal conditions during solidification and, consequently, the metal structure.",
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AU - Köppen, D.

AU - Baake, E.

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AU - Jarczyk, G.

N1 - Funding information: This work was partially supported by the Ministry of education and science of Russian Federation (Russian President Grant). Authors are grateful to the Helmholtz-Alliance LIMTECH (Liquid Metal Technology) for financial support of the experiments in PSI and to the colleagues from Paul Scherrer Institute for their help during experiments.

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N2 - The paper describes the results of an experimental research, demonstrating and explaining the effect of grain fragmentation, caused by pulsed resonant electromagnetic stirring. In the experiments, 6082 aluminium alloy melt was directionally solidified under the influence of continuous (AMF) and pulsed application (PMF) of an alternating magnetic field. The frequency of applied PMF was in accordance to the low-frequency circulation of the melt, causing the resonant increase of a pulsed component of the melt velocity. The structure of electromagnetically stirred specimens was compared to those, solidified without a magnetic field. A strong fragmentation effect (decrease of an average grain size on 51%, comparing with the solidification in natural conditions) for the case of resonant EM stirring was stated. Further, to analyse the influence of the flow, appearing due to the resonant stirring, we observed the formation of solid/liquid interface and a macro-crystalloid structure during solidification of continuously and pulsed stirred melt by applying the novel method of neutron radiography. The results confirmed the strong influence of the pulsed component of velocity on thermal conditions during solidification and, consequently, the metal structure.

AB - The paper describes the results of an experimental research, demonstrating and explaining the effect of grain fragmentation, caused by pulsed resonant electromagnetic stirring. In the experiments, 6082 aluminium alloy melt was directionally solidified under the influence of continuous (AMF) and pulsed application (PMF) of an alternating magnetic field. The frequency of applied PMF was in accordance to the low-frequency circulation of the melt, causing the resonant increase of a pulsed component of the melt velocity. The structure of electromagnetically stirred specimens was compared to those, solidified without a magnetic field. A strong fragmentation effect (decrease of an average grain size on 51%, comparing with the solidification in natural conditions) for the case of resonant EM stirring was stated. Further, to analyse the influence of the flow, appearing due to the resonant stirring, we observed the formation of solid/liquid interface and a macro-crystalloid structure during solidification of continuously and pulsed stirred melt by applying the novel method of neutron radiography. The results confirmed the strong influence of the pulsed component of velocity on thermal conditions during solidification and, consequently, the metal structure.

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