Residual stress formation after re-contouring of micro-plasma welded Ti−6Al−4 V parts by means of ball end milling

Research output: Contribution to journalArticleResearchpeer review

Authors

  • B. Denkena
  • T. Grove
  • A. Mücke
  • D. Langen
  • D. Nespor
  • T. Hassel
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Details

Translated title of the contributionEigenspannungsprofile an mikroplasmageschweißten und spanend rekonturierten Komponenten der Legierung Ti−6Al−4 V
Original languageEnglish
Pages (from-to)1034-1039
Number of pages6
JournalMaterialwissenschaft und Werkstofftechnik
Volume48
Issue number11
Publication statusPublished - 5 Dec 2017

Abstract

During the regeneration of damaged components such as compressor blades, the weld repair is followed by machining processes. Excess weld material is removed in a cutting process in order to reproduce the final contour. Therefore, both processe have to be considered regarding the resulting surface and functional properties of the repaired component. In this study, bead on plate welds are produced on 10 mm Ti-6Al-4 V sheets using micro-plasma welding with different levels of welding current. They are subsequently re-contoured via ball end milling using tools of different cutting edge radii. The residual stress depth profile is measured using X-ray diffractometry. It is shown that the final residual stress depth profile is mainly influenced by the milling process when machining with rounded cutting edges.

Keywords

    Ball end milling, micro-plasma, residual stress, titanium, Ti−6Al−4V, welding

ASJC Scopus subject areas

Cite this

Residual stress formation after re-contouring of micro-plasma welded Ti−6Al−4 V parts by means of ball end milling. / Denkena, B.; Grove, T.; Mücke, A. et al.
In: Materialwissenschaft und Werkstofftechnik, Vol. 48, No. 11, 05.12.2017, p. 1034-1039.

Research output: Contribution to journalArticleResearchpeer review

Denkena B, Grove T, Mücke A, Langen D, Nespor D, Hassel T. Residual stress formation after re-contouring of micro-plasma welded Ti−6Al−4 V parts by means of ball end milling. Materialwissenschaft und Werkstofftechnik. 2017 Dec 5;48(11):1034-1039. doi: 10.1002/mawe.201600743
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title = "Residual stress formation after re-contouring of micro-plasma welded Ti−6Al−4 V parts by means of ball end milling",
abstract = "During the regeneration of damaged components such as compressor blades, the weld repair is followed by machining processes. Excess weld material is removed in a cutting process in order to reproduce the final contour. Therefore, both processe have to be considered regarding the resulting surface and functional properties of the repaired component. In this study, bead on plate welds are produced on 10 mm Ti-6Al-4 V sheets using micro-plasma welding with different levels of welding current. They are subsequently re-contoured via ball end milling using tools of different cutting edge radii. The residual stress depth profile is measured using X-ray diffractometry. It is shown that the final residual stress depth profile is mainly influenced by the milling process when machining with rounded cutting edges.",
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AU - Denkena, B.

AU - Grove, T.

AU - Mücke, A.

AU - Langen, D.

AU - Nespor, D.

AU - Hassel, T.

N1 - Funding information: The authors thank the German Research Foundation (DFG) for the funding of this study within the Collaborate Research Center (SFB) 871 “Regeneration of Complex Capital Goods” in sub projects B6 and C1.

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N2 - During the regeneration of damaged components such as compressor blades, the weld repair is followed by machining processes. Excess weld material is removed in a cutting process in order to reproduce the final contour. Therefore, both processe have to be considered regarding the resulting surface and functional properties of the repaired component. In this study, bead on plate welds are produced on 10 mm Ti-6Al-4 V sheets using micro-plasma welding with different levels of welding current. They are subsequently re-contoured via ball end milling using tools of different cutting edge radii. The residual stress depth profile is measured using X-ray diffractometry. It is shown that the final residual stress depth profile is mainly influenced by the milling process when machining with rounded cutting edges.

AB - During the regeneration of damaged components such as compressor blades, the weld repair is followed by machining processes. Excess weld material is removed in a cutting process in order to reproduce the final contour. Therefore, both processe have to be considered regarding the resulting surface and functional properties of the repaired component. In this study, bead on plate welds are produced on 10 mm Ti-6Al-4 V sheets using micro-plasma welding with different levels of welding current. They are subsequently re-contoured via ball end milling using tools of different cutting edge radii. The residual stress depth profile is measured using X-ray diffractometry. It is shown that the final residual stress depth profile is mainly influenced by the milling process when machining with rounded cutting edges.

KW - Ball end milling

KW - micro-plasma

KW - residual stress

KW - titanium

KW - Ti−6Al−4V

KW - welding

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