Reliable copper spot welding with ir laser radiation through short prepulsing

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Anas Moalem
  • Philipp von Witzendorff
  • Uwe Stute
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
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Details

Original languageEnglish
Pages (from-to)459-464
Number of pages6
JournalProcedia CIRP
Volume3
Issue number1
Publication statusPublished - 15 Aug 2012
Externally publishedYes
Event45th CIRP Conference on Manufacturing Systems, CMS 2012 - Athens, Greece
Duration: 16 May 201218 May 2012

Abstract

We demonstrate a technique, which significantly enhances the stability of copper welding with laser radiation. After modelling spot welding stability we conclude that oxide layer morphology typical for native oxide layers has to be avoided. We locally normalize the surface oxidation degree using laser pulses in the nanosecond pulse duration regime (short prepulsing). Thereby, the absorptivity is reliably increased, setting uniform starting conditions for laser welding. A process window is identified, where all experimental repetitions lead to successful welds. With prepulsing, the spot weld diameter variation is decreased to 2% and the necessary welding energy is decreased up to 40%.

Keywords

    Copper, Laser, Prepulsing, Reliability, Stability, Welding

ASJC Scopus subject areas

Cite this

Reliable copper spot welding with ir laser radiation through short prepulsing. / Moalem, Anas; von Witzendorff, Philipp; Stute, Uwe et al.
In: Procedia CIRP, Vol. 3, No. 1, 15.08.2012, p. 459-464.

Research output: Contribution to journalConference articleResearchpeer review

Moalem, A, von Witzendorff, P, Stute, U & Overmeyer, L 2012, 'Reliable copper spot welding with ir laser radiation through short prepulsing', Procedia CIRP, vol. 3, no. 1, pp. 459-464. https://doi.org/10.1016/j.procir.2012.07.079
Moalem, A., von Witzendorff, P., Stute, U., & Overmeyer, L. (2012). Reliable copper spot welding with ir laser radiation through short prepulsing. Procedia CIRP, 3(1), 459-464. https://doi.org/10.1016/j.procir.2012.07.079
Moalem A, von Witzendorff P, Stute U, Overmeyer L. Reliable copper spot welding with ir laser radiation through short prepulsing. Procedia CIRP. 2012 Aug 15;3(1):459-464. doi: 10.1016/j.procir.2012.07.079
Moalem, Anas ; von Witzendorff, Philipp ; Stute, Uwe et al. / Reliable copper spot welding with ir laser radiation through short prepulsing. In: Procedia CIRP. 2012 ; Vol. 3, No. 1. pp. 459-464.
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abstract = "We demonstrate a technique, which significantly enhances the stability of copper welding with laser radiation. After modelling spot welding stability we conclude that oxide layer morphology typical for native oxide layers has to be avoided. We locally normalize the surface oxidation degree using laser pulses in the nanosecond pulse duration regime (short prepulsing). Thereby, the absorptivity is reliably increased, setting uniform starting conditions for laser welding. A process window is identified, where all experimental repetitions lead to successful welds. With prepulsing, the spot weld diameter variation is decreased to 2% and the necessary welding energy is decreased up to 40%.",
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AU - Moalem, Anas

AU - von Witzendorff, Philipp

AU - Stute, Uwe

AU - Overmeyer, Ludger

N1 - Funding information: A significant part of the investigations was carried during the research project SUPREME. For project funding and support we thank the Federal Ministry of Education and Research (BMBF) and Projektträger Karlsruhe (PTKA). We also thank our project partners Sill Optics, neoLASE, Ilfa and arteos for their valuable cooperation.

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N2 - We demonstrate a technique, which significantly enhances the stability of copper welding with laser radiation. After modelling spot welding stability we conclude that oxide layer morphology typical for native oxide layers has to be avoided. We locally normalize the surface oxidation degree using laser pulses in the nanosecond pulse duration regime (short prepulsing). Thereby, the absorptivity is reliably increased, setting uniform starting conditions for laser welding. A process window is identified, where all experimental repetitions lead to successful welds. With prepulsing, the spot weld diameter variation is decreased to 2% and the necessary welding energy is decreased up to 40%.

AB - We demonstrate a technique, which significantly enhances the stability of copper welding with laser radiation. After modelling spot welding stability we conclude that oxide layer morphology typical for native oxide layers has to be avoided. We locally normalize the surface oxidation degree using laser pulses in the nanosecond pulse duration regime (short prepulsing). Thereby, the absorptivity is reliably increased, setting uniform starting conditions for laser welding. A process window is identified, where all experimental repetitions lead to successful welds. With prepulsing, the spot weld diameter variation is decreased to 2% and the necessary welding energy is decreased up to 40%.

KW - Copper

KW - Laser

KW - Prepulsing

KW - Reliability

KW - Stability

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