Reduction of Thermally Induced Wear on a Forging Tool by Heatpipes

Research output: Chapter in book/report/conference proceedingContribution to book/anthologyResearchpeer review

Authors

  • R. Laeger
  • J. Peddinghaus
  • D. Rosenbusch
  • B.-A. Behrens
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Details

Original languageEnglish
Title of host publicationWGP 2023
Subtitle of host publicationProduction at the Leading Edge of Technology
Pages628–637
Number of pages10
ISBN (electronic)9783031473944
Publication statusPublished - 2024

Publication series

NameLecture Notes in Production Engineering
VolumePart F1764
ISSN (Print)2194-0525
ISSN (electronic)2194-0533

Abstract

During forging, tool wear occurs as a result of thermomechanical stress. In addition, the deterioration of material behavior due to an overheated surface zone leads to reduced tool service life resulting in higher production costs. Heatpipes can be used to dissipate heat from the loaded tool surface area and thus optimize the material behavior of the tool. The performance of this method is strongly influenced by the heat conductivity between tool and heatpipe. To evaluate this novel method, the influence of the force-fit connection between heatpipe and tool on the thermal load is investigated during a forging process. In addition, the influence of the connection surface finish has been investigated by varying the roughness of the contact surface. Reference tools without heatpipes and with loose connection of the heatpipes were used for comparison. All tools were tested with 1,000 strokes in a fully automated forging process. The die temperatures were recorded to evaluate the resulting wear behavior of the tools. Based on the tests, reduced wear was observed using the heatpipes applied.

Keywords

    forging tools, heatpipes, wear reduction

ASJC Scopus subject areas

Cite this

Reduction of Thermally Induced Wear on a Forging Tool by Heatpipes. / Laeger, R.; Peddinghaus, J.; Rosenbusch, D. et al.
WGP 2023: Production at the Leading Edge of Technology. 2024. p. 628–637 (Lecture Notes in Production Engineering; Vol. Part F1764).

Research output: Chapter in book/report/conference proceedingContribution to book/anthologyResearchpeer review

Laeger, R, Peddinghaus, J, Rosenbusch, D & Behrens, B-A 2024, Reduction of Thermally Induced Wear on a Forging Tool by Heatpipes. in WGP 2023: Production at the Leading Edge of Technology. Lecture Notes in Production Engineering, vol. Part F1764, pp. 628–637. https://doi.org/10.1007/978-3-031-47394-4_61
Laeger, R., Peddinghaus, J., Rosenbusch, D., & Behrens, B.-A. (2024). Reduction of Thermally Induced Wear on a Forging Tool by Heatpipes. In WGP 2023: Production at the Leading Edge of Technology (pp. 628–637). (Lecture Notes in Production Engineering; Vol. Part F1764). https://doi.org/10.1007/978-3-031-47394-4_61
Laeger R, Peddinghaus J, Rosenbusch D, Behrens BA. Reduction of Thermally Induced Wear on a Forging Tool by Heatpipes. In WGP 2023: Production at the Leading Edge of Technology. 2024. p. 628–637. (Lecture Notes in Production Engineering). Epub 2023 Nov 18. doi: 10.1007/978-3-031-47394-4_61
Laeger, R. ; Peddinghaus, J. ; Rosenbusch, D. et al. / Reduction of Thermally Induced Wear on a Forging Tool by Heatpipes. WGP 2023: Production at the Leading Edge of Technology. 2024. pp. 628–637 (Lecture Notes in Production Engineering).
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abstract = "During forging, tool wear occurs as a result of thermomechanical stress. In addition, the deterioration of material behavior due to an overheated surface zone leads to reduced tool service life resulting in higher production costs. Heatpipes can be used to dissipate heat from the loaded tool surface area and thus optimize the material behavior of the tool. The performance of this method is strongly influenced by the heat conductivity between tool and heatpipe. To evaluate this novel method, the influence of the force-fit connection between heatpipe and tool on the thermal load is investigated during a forging process. In addition, the influence of the connection surface finish has been investigated by varying the roughness of the contact surface. Reference tools without heatpipes and with loose connection of the heatpipes were used for comparison. All tools were tested with 1,000 strokes in a fully automated forging process. The die temperatures were recorded to evaluate the resulting wear behavior of the tools. Based on the tests, reduced wear was observed using the heatpipes applied.",
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AU - Behrens, B.-A.

N1 - The results presented were developed while working on the project “Targeted die temperature control by integrating heatpipes in hot forging tools”, project number 189451423. The authors thank the German Research Foundation DFG (Deutsche Forschungsgemeinschaft) for the financial support.

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N2 - During forging, tool wear occurs as a result of thermomechanical stress. In addition, the deterioration of material behavior due to an overheated surface zone leads to reduced tool service life resulting in higher production costs. Heatpipes can be used to dissipate heat from the loaded tool surface area and thus optimize the material behavior of the tool. The performance of this method is strongly influenced by the heat conductivity between tool and heatpipe. To evaluate this novel method, the influence of the force-fit connection between heatpipe and tool on the thermal load is investigated during a forging process. In addition, the influence of the connection surface finish has been investigated by varying the roughness of the contact surface. Reference tools without heatpipes and with loose connection of the heatpipes were used for comparison. All tools were tested with 1,000 strokes in a fully automated forging process. The die temperatures were recorded to evaluate the resulting wear behavior of the tools. Based on the tests, reduced wear was observed using the heatpipes applied.

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