Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling

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Original languageEnglish
Title of host publicationStructures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration
PublisherAmerican Society of Mechanical Engineers(ASME)
ISBN (electronic)9780791886076
Publication statusPublished - 2022
EventASME Turbo Expo 2022: Turbomachinery Technical Conference and Exposition, GT 2022 - Rotterdam, Netherlands
Duration: 13 Jun 202217 Jun 2022

Publication series

NameProceedings of the ASME Turbo Expo
Volume8-B

Abstract

Vibration amplitudes and fatigue life in multistage turbomachinery are commonly estimated by an isolated investigation of the individual stages. Research is currently extending the scope to include inter-stage coupling of structural dynamics and aeroelasticity, i.e. aerodynamic coupling. These two effects have been shown to significantly influence blade vibrations. For safe operation of modern blisk blading with its lower structural damping due to the elimination of frictional contacts at the blade roots, an accurate prediction of the vibration behavior in multistage configurations with mistuning is necessary to avoid high cycle fatigue (HCF) failures. In this paper, a cyclic Craig-Bampton reduction method with a priori interface reduction for multistage rotors is extended to handle aeroelastic effects. These reduced order models efficiently predict forced response in multistage applications. Aeroelastic multistage simulations are carried out using the harmonic balance method to account for the stage interactions and yield damping and stiffness coefficients, as well as modal excitation forces. Small structural mistuning is projected onto the tuned system modes of the rotor. The reduced order approach is applied to a two-stage compressor configuration. Monte Carlo simulations show the sensitivity of vibration amplitudes to the aeroelastic coupling for mistuning. The aeroelastic inter-stage coupling is found to originate mainly from acoustic mode propagation between the rotor stages. The fatigue of rotor blades is significantly affected by multistage interaction since vibration amplitudes increase due to the superposition of the vibration responses of multiple modes. This leads to the conclusion that aeroelastic multistage effects need to be incorporated in future design procedures to allow for an accurate prediction of fatigue life of compressor rotors.

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Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling. / Maroldt, Niklas; Seume, Joerg R.; Schwerdt, Lukas et al.
Structures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration. American Society of Mechanical Engineers(ASME), 2022. V08BT27A007 (Proceedings of the ASME Turbo Expo; Vol. 8-B).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Maroldt, N, Seume, JR, Schwerdt, L, Scheidt, LPV, Wallaschek, J, Berger, R & Rolfes, R 2022, Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling. in Structures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration., V08BT27A007, Proceedings of the ASME Turbo Expo, vol. 8-B, American Society of Mechanical Engineers(ASME), ASME Turbo Expo 2022: Turbomachinery Technical Conference and Exposition, GT 2022, Rotterdam, Netherlands, 13 Jun 2022. https://doi.org/10.1115/GT2022-81090
Maroldt, N., Seume, J. R., Schwerdt, L., Scheidt, L. P. V., Wallaschek, J., Berger, R., & Rolfes, R. (2022). Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling. In Structures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration Article V08BT27A007 (Proceedings of the ASME Turbo Expo; Vol. 8-B). American Society of Mechanical Engineers(ASME). https://doi.org/10.1115/GT2022-81090
Maroldt N, Seume JR, Schwerdt L, Scheidt LPV, Wallaschek J, Berger R et al. Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling. In Structures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration. American Society of Mechanical Engineers(ASME). 2022. V08BT27A007. (Proceedings of the ASME Turbo Expo). doi: 10.1115/GT2022-81090
Maroldt, Niklas ; Seume, Joerg R. ; Schwerdt, Lukas et al. / Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling. Structures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration. American Society of Mechanical Engineers(ASME), 2022. (Proceedings of the ASME Turbo Expo).
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title = "Reduced Order Modeling of Forced Response in a Multistage Compressor Under Mistuning and Aerocoupling",
abstract = "Vibration amplitudes and fatigue life in multistage turbomachinery are commonly estimated by an isolated investigation of the individual stages. Research is currently extending the scope to include inter-stage coupling of structural dynamics and aeroelasticity, i.e. aerodynamic coupling. These two effects have been shown to significantly influence blade vibrations. For safe operation of modern blisk blading with its lower structural damping due to the elimination of frictional contacts at the blade roots, an accurate prediction of the vibration behavior in multistage configurations with mistuning is necessary to avoid high cycle fatigue (HCF) failures. In this paper, a cyclic Craig-Bampton reduction method with a priori interface reduction for multistage rotors is extended to handle aeroelastic effects. These reduced order models efficiently predict forced response in multistage applications. Aeroelastic multistage simulations are carried out using the harmonic balance method to account for the stage interactions and yield damping and stiffness coefficients, as well as modal excitation forces. Small structural mistuning is projected onto the tuned system modes of the rotor. The reduced order approach is applied to a two-stage compressor configuration. Monte Carlo simulations show the sensitivity of vibration amplitudes to the aeroelastic coupling for mistuning. The aeroelastic inter-stage coupling is found to originate mainly from acoustic mode propagation between the rotor stages. The fatigue of rotor blades is significantly affected by multistage interaction since vibration amplitudes increase due to the superposition of the vibration responses of multiple modes. This leads to the conclusion that aeroelastic multistage effects need to be incorporated in future design procedures to allow for an accurate prediction of fatigue life of compressor rotors.",
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AU - Maroldt, Niklas

AU - Seume, Joerg R.

AU - Schwerdt, Lukas

AU - Scheidt, Lars Panning Von

AU - Wallaschek, Jörg

AU - Berger, Ricarda

AU - Rolfes, Raimund

N1 - Funding Information: The authors gratefully acknowledge the funding of the present work through CRC 871 “Regeneration of Complex Capital Goods”, funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) – SFB 871/3 – 119193472. Moreover, the authors would like to acknowledge the substantial contribution of the DLR Institute of Propulsion Technology and MTU Aero Engines AG for providing TRACE.

PY - 2022

Y1 - 2022

N2 - Vibration amplitudes and fatigue life in multistage turbomachinery are commonly estimated by an isolated investigation of the individual stages. Research is currently extending the scope to include inter-stage coupling of structural dynamics and aeroelasticity, i.e. aerodynamic coupling. These two effects have been shown to significantly influence blade vibrations. For safe operation of modern blisk blading with its lower structural damping due to the elimination of frictional contacts at the blade roots, an accurate prediction of the vibration behavior in multistage configurations with mistuning is necessary to avoid high cycle fatigue (HCF) failures. In this paper, a cyclic Craig-Bampton reduction method with a priori interface reduction for multistage rotors is extended to handle aeroelastic effects. These reduced order models efficiently predict forced response in multistage applications. Aeroelastic multistage simulations are carried out using the harmonic balance method to account for the stage interactions and yield damping and stiffness coefficients, as well as modal excitation forces. Small structural mistuning is projected onto the tuned system modes of the rotor. The reduced order approach is applied to a two-stage compressor configuration. Monte Carlo simulations show the sensitivity of vibration amplitudes to the aeroelastic coupling for mistuning. The aeroelastic inter-stage coupling is found to originate mainly from acoustic mode propagation between the rotor stages. The fatigue of rotor blades is significantly affected by multistage interaction since vibration amplitudes increase due to the superposition of the vibration responses of multiple modes. This leads to the conclusion that aeroelastic multistage effects need to be incorporated in future design procedures to allow for an accurate prediction of fatigue life of compressor rotors.

AB - Vibration amplitudes and fatigue life in multistage turbomachinery are commonly estimated by an isolated investigation of the individual stages. Research is currently extending the scope to include inter-stage coupling of structural dynamics and aeroelasticity, i.e. aerodynamic coupling. These two effects have been shown to significantly influence blade vibrations. For safe operation of modern blisk blading with its lower structural damping due to the elimination of frictional contacts at the blade roots, an accurate prediction of the vibration behavior in multistage configurations with mistuning is necessary to avoid high cycle fatigue (HCF) failures. In this paper, a cyclic Craig-Bampton reduction method with a priori interface reduction for multistage rotors is extended to handle aeroelastic effects. These reduced order models efficiently predict forced response in multistage applications. Aeroelastic multistage simulations are carried out using the harmonic balance method to account for the stage interactions and yield damping and stiffness coefficients, as well as modal excitation forces. Small structural mistuning is projected onto the tuned system modes of the rotor. The reduced order approach is applied to a two-stage compressor configuration. Monte Carlo simulations show the sensitivity of vibration amplitudes to the aeroelastic coupling for mistuning. The aeroelastic inter-stage coupling is found to originate mainly from acoustic mode propagation between the rotor stages. The fatigue of rotor blades is significantly affected by multistage interaction since vibration amplitudes increase due to the superposition of the vibration responses of multiple modes. This leads to the conclusion that aeroelastic multistage effects need to be incorporated in future design procedures to allow for an accurate prediction of fatigue life of compressor rotors.

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BT - Structures and Dynamics - Probabilistic Methods; Rotordynamics; Structural Mechanics and Vibration

PB - American Society of Mechanical Engineers(ASME)

T2 - ASME Turbo Expo 2022: Turbomachinery Technical Conference and Exposition, GT 2022

Y2 - 13 June 2022 through 17 June 2022

ER -

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