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Recycling and direct regeneration of valuable cathode materials from spent Li-ion batteries: a comprehensive review

Research output: Contribution to journalReview articleResearchpeer review

Authors

  • Yuping Liu
  • Tao Liu
  • Jie Zhao
  • Yaxin Shao
  • Frederik Bettels
  • Fei Ding
  • Lin Zhang

External Research Organisations

  • Chongqing Institute of Green and Intelligent Technology
  • University of the Chinese Academy of Sciences (UCAS)
  • Anhui University

Details

Original languageEnglish
JournalJournal of Materials Chemistry A
Publication statusPublished - 12 Feb 2025

Abstract

The rapid growth and widespread use of lithium-ion batteries (LIBs) in electric vehicles (EVs), energy storage systems, and portable devices have raised significant concerns regarding the availability of valuable metals and environmental pollution. Currently, the lifespan of most LIBs is about 5-8 years. Recycling spent LIBs will not only address the shortages of limited natural resources but also alleviate environmental problems. Conventional hydrometallurgical and pyrometallurgical recycling methods, as well as direct regeneration strategies, have been extensively studied for spent LIBs, particularly for the cathode materials. Direct regeneration of spent cathode materials is considered an ideal recycling strategy due to its low energy consumption and environmental friendliness. This review systematically analyzes the advantages/disadvantages, application scenarios, and degradation mechanisms of several dominant cathode materials. It also examines the pros and cons of different recycling and regeneration methods, including pyrometallurgical, hydrometallurgical, and direct regeneration techniques. Furthermore, it evaluates the time, efficiency, economic, and environmental aspects of these recycling and regeneration strategies. Finally, the review identifies the existing challenges of current direct recycling methods and proposes potential solutions for large-scale industrialization.

Cite this

Recycling and direct regeneration of valuable cathode materials from spent Li-ion batteries: a comprehensive review. / Liu, Yuping; Liu, Tao; Zhao, Jie et al.
In: Journal of Materials Chemistry A, 12.02.2025.

Research output: Contribution to journalReview articleResearchpeer review

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abstract = "The rapid growth and widespread use of lithium-ion batteries (LIBs) in electric vehicles (EVs), energy storage systems, and portable devices have raised significant concerns regarding the availability of valuable metals and environmental pollution. Currently, the lifespan of most LIBs is about 5-8 years. Recycling spent LIBs will not only address the shortages of limited natural resources but also alleviate environmental problems. Conventional hydrometallurgical and pyrometallurgical recycling methods, as well as direct regeneration strategies, have been extensively studied for spent LIBs, particularly for the cathode materials. Direct regeneration of spent cathode materials is considered an ideal recycling strategy due to its low energy consumption and environmental friendliness. This review systematically analyzes the advantages/disadvantages, application scenarios, and degradation mechanisms of several dominant cathode materials. It also examines the pros and cons of different recycling and regeneration methods, including pyrometallurgical, hydrometallurgical, and direct regeneration techniques. Furthermore, it evaluates the time, efficiency, economic, and environmental aspects of these recycling and regeneration strategies. Finally, the review identifies the existing challenges of current direct recycling methods and proposes potential solutions for large-scale industrialization.",
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AU - Liu, Yuping

AU - Liu, Tao

AU - Zhao, Jie

AU - Shao, Yaxin

AU - Li, Xu

AU - Li, Zhenhu

AU - Zhang, Yulin

AU - Liu, Shuangyi

AU - Lin, Zhihua

AU - Bettels, Frederik

AU - Zhang, Chaofeng

AU - Ding, Fei

AU - Zhang, Lin

N1 - Publisher Copyright: © 2025 The Royal Society of Chemistry.

PY - 2025/2/12

Y1 - 2025/2/12

N2 - The rapid growth and widespread use of lithium-ion batteries (LIBs) in electric vehicles (EVs), energy storage systems, and portable devices have raised significant concerns regarding the availability of valuable metals and environmental pollution. Currently, the lifespan of most LIBs is about 5-8 years. Recycling spent LIBs will not only address the shortages of limited natural resources but also alleviate environmental problems. Conventional hydrometallurgical and pyrometallurgical recycling methods, as well as direct regeneration strategies, have been extensively studied for spent LIBs, particularly for the cathode materials. Direct regeneration of spent cathode materials is considered an ideal recycling strategy due to its low energy consumption and environmental friendliness. This review systematically analyzes the advantages/disadvantages, application scenarios, and degradation mechanisms of several dominant cathode materials. It also examines the pros and cons of different recycling and regeneration methods, including pyrometallurgical, hydrometallurgical, and direct regeneration techniques. Furthermore, it evaluates the time, efficiency, economic, and environmental aspects of these recycling and regeneration strategies. Finally, the review identifies the existing challenges of current direct recycling methods and proposes potential solutions for large-scale industrialization.

AB - The rapid growth and widespread use of lithium-ion batteries (LIBs) in electric vehicles (EVs), energy storage systems, and portable devices have raised significant concerns regarding the availability of valuable metals and environmental pollution. Currently, the lifespan of most LIBs is about 5-8 years. Recycling spent LIBs will not only address the shortages of limited natural resources but also alleviate environmental problems. Conventional hydrometallurgical and pyrometallurgical recycling methods, as well as direct regeneration strategies, have been extensively studied for spent LIBs, particularly for the cathode materials. Direct regeneration of spent cathode materials is considered an ideal recycling strategy due to its low energy consumption and environmental friendliness. This review systematically analyzes the advantages/disadvantages, application scenarios, and degradation mechanisms of several dominant cathode materials. It also examines the pros and cons of different recycling and regeneration methods, including pyrometallurgical, hydrometallurgical, and direct regeneration techniques. Furthermore, it evaluates the time, efficiency, economic, and environmental aspects of these recycling and regeneration strategies. Finally, the review identifies the existing challenges of current direct recycling methods and proposes potential solutions for large-scale industrialization.

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