Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review

Research output: Contribution to journalReview articleResearchpeer review

Authors

  • Mohammed Asmael
  • Babak Safaei
  • Omer Kalaf
  • Qasim Zeeshan
  • Fadi Aldakheel
  • Tauqir Nasir
  • Zhicheng Yang

Research Organisations

External Research Organisations

  • Eastern Mediterranean University
  • University of Johannesburg
  • Zhongkai University of Agriculture and Engineering
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Details

Original languageEnglish
Pages (from-to)1408-1436
Number of pages29
JournalNanotechnology Reviews
Volume11
Issue number1
Publication statusPublished - 31 Mar 2022

Abstract

In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.

Keywords

    carbon fiber-reinforced composite, friction welding, interlayer, microstructures, parameters

ASJC Scopus subject areas

Cite this

Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review. / Asmael, Mohammed; Safaei, Babak; Kalaf, Omer et al.
In: Nanotechnology Reviews, Vol. 11, No. 1, 31.03.2022, p. 1408-1436.

Research output: Contribution to journalReview articleResearchpeer review

Asmael, M, Safaei, B, Kalaf, O, Zeeshan, Q, Aldakheel, F, Nasir, T & Yang, Z 2022, 'Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review', Nanotechnology Reviews, vol. 11, no. 1, pp. 1408-1436. https://doi.org/10.1515/ntrev-2022-0083
Asmael, M., Safaei, B., Kalaf, O., Zeeshan, Q., Aldakheel, F., Nasir, T., & Yang, Z. (2022). Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review. Nanotechnology Reviews, 11(1), 1408-1436. https://doi.org/10.1515/ntrev-2022-0083
Asmael M, Safaei B, Kalaf O, Zeeshan Q, Aldakheel F, Nasir T et al. Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review. Nanotechnology Reviews. 2022 Mar 31;11(1):1408-1436. doi: 10.1515/ntrev-2022-0083
Asmael, Mohammed ; Safaei, Babak ; Kalaf, Omer et al. / Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite : A review. In: Nanotechnology Reviews. 2022 ; Vol. 11, No. 1. pp. 1408-1436.
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abstract = "In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.",
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T2 - A review

AU - Asmael, Mohammed

AU - Safaei, Babak

AU - Kalaf, Omer

AU - Zeeshan, Qasim

AU - Aldakheel, Fadi

AU - Nasir, Tauqir

AU - Yang, Zhicheng

N1 - Funding Information: Funding information : The publication of this article was funded by the Open Access Fund of the Leibniz Universität Hannover (LUH-TIB). Funding Information: The corresponding author F.A. appreciates the scientific support of the subproject C4 within the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) in the Collaborative Research Center CRC 1153 (Project ID 252662854).

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