Production of chip breakers on cemented carbide tools using laser ablation

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Berend Denkena
  • Alexander Krödel
  • Lars Ellersiek
  • Marita Murrenhoff
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Details

Original languageEnglish
Pages (from-to)834-839
Number of pages6
JournalProcedia CIRP
Volume94
Early online date15 Sept 2020
Publication statusPublished - 2020
Event11th CIRP Conference on Photonic Technologies, LANE 2020 - Virtual, Online
Duration: 7 Sept 202010 Sept 2020

Abstract

Chip breakers are essential for achieving reproducible and safe turning processes. In case of cemented carbide tools with standard ISO geometries, they are manufactured by form pressing before sintering. In form turning applications with individual tool geometries, chip breakers are typically avoided, because they require an additional and resource intensive grinding process. An alternative preparation strategy for chip breakers is laser ablation. In this paper, the influence of pulse fluence, areal fluence and pulse duration (pico- and nanosecond regime) on ablation mechanisms of cemented carbide tools is investigated. Different ablation mechanisms between pico- and nanosecond-lasers could be detected. Furthermore, a suitable laser ablation strategy using ns-laser is applied to create a chip breaker. Turning investigations showed distinct shorter chips when machining with modified tools.

Keywords

    Cemented carbide, Chip breakers, Form turning tools, Pulsed laser ablation, Ultra-short-pulsed lasers

ASJC Scopus subject areas

Cite this

Production of chip breakers on cemented carbide tools using laser ablation. / Denkena, Berend; Krödel, Alexander; Ellersiek, Lars et al.
In: Procedia CIRP, Vol. 94, 2020, p. 834-839.

Research output: Contribution to journalConference articleResearchpeer review

Denkena, B, Krödel, A, Ellersiek, L & Murrenhoff, M 2020, 'Production of chip breakers on cemented carbide tools using laser ablation', Procedia CIRP, vol. 94, pp. 834-839. https://doi.org/10.1016/j.procir.2020.09.114
Denkena, B., Krödel, A., Ellersiek, L., & Murrenhoff, M. (2020). Production of chip breakers on cemented carbide tools using laser ablation. Procedia CIRP, 94, 834-839. https://doi.org/10.1016/j.procir.2020.09.114
Denkena B, Krödel A, Ellersiek L, Murrenhoff M. Production of chip breakers on cemented carbide tools using laser ablation. Procedia CIRP. 2020;94:834-839. Epub 2020 Sept 15. doi: 10.1016/j.procir.2020.09.114
Denkena, Berend ; Krödel, Alexander ; Ellersiek, Lars et al. / Production of chip breakers on cemented carbide tools using laser ablation. In: Procedia CIRP. 2020 ; Vol. 94. pp. 834-839.
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abstract = "Chip breakers are essential for achieving reproducible and safe turning processes. In case of cemented carbide tools with standard ISO geometries, they are manufactured by form pressing before sintering. In form turning applications with individual tool geometries, chip breakers are typically avoided, because they require an additional and resource intensive grinding process. An alternative preparation strategy for chip breakers is laser ablation. In this paper, the influence of pulse fluence, areal fluence and pulse duration (pico- and nanosecond regime) on ablation mechanisms of cemented carbide tools is investigated. Different ablation mechanisms between pico- and nanosecond-lasers could be detected. Furthermore, a suitable laser ablation strategy using ns-laser is applied to create a chip breaker. Turning investigations showed distinct shorter chips when machining with modified tools.",
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AU - Krödel, Alexander

AU - Ellersiek, Lars

AU - Murrenhoff, Marita

N1 - Funding Information: The IGF-proej ct (IGF – 20766 N) of the Research Association (VDW – Forschungsinstitut e.V.) was supported by the AiF within the program for the promotion of industrial research (IGF) from the Federal Ministry of Economy and Energy due to a decision of the German Bundestag. The authors would like to thank Iscar Germany GmbH for providing the cutting tools, the OW LF coating & parts GmbH for coating the tools and EAW G AG for the use of the laser machine .

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N2 - Chip breakers are essential for achieving reproducible and safe turning processes. In case of cemented carbide tools with standard ISO geometries, they are manufactured by form pressing before sintering. In form turning applications with individual tool geometries, chip breakers are typically avoided, because they require an additional and resource intensive grinding process. An alternative preparation strategy for chip breakers is laser ablation. In this paper, the influence of pulse fluence, areal fluence and pulse duration (pico- and nanosecond regime) on ablation mechanisms of cemented carbide tools is investigated. Different ablation mechanisms between pico- and nanosecond-lasers could be detected. Furthermore, a suitable laser ablation strategy using ns-laser is applied to create a chip breaker. Turning investigations showed distinct shorter chips when machining with modified tools.

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