Process monitoring for material extrusion additive manufacturing: a state-of-the-art review

Research output: Contribution to journalReview articleResearchpeer review

Authors

  • Alexander Oleff
  • Benjamin Küster
  • Malte Stonis
  • Ludger Overmeyer

External Research Organisations

  • Institut für integrierte Produktion Hannover (IPH)
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Details

Original languageEnglish
Pages (from-to)705-730
Number of pages26
JournalProgress in Additive Manufacturing
Volume6
Issue number4
Early online date19 May 2021
Publication statusPublished - Dec 2021

Abstract

Qualitative uncertainties are a key challenge for the further industrialization of additive manufacturing. To solve this challenge, methods for measuring the process states and properties of parts during additive manufacturing are essential. The subject of this review is in-situ process monitoring for material extrusion additive manufacturing. The objectives are, first, to quantify the research activity on this topic, second, to analyze the utilized technologies, and finally, to identify research gaps. Various databases were systematically searched for relevant publications and a total of 221 publications were analyzed in detail. The study demonstrated that the research activity in this field has been gaining importance. Numerous sensor technologies and analysis algorithms have been identified. Nonetheless, research gaps exist in topics such as optimized monitoring systems for industrial material extrusion facilities, inspection capabilities for additional quality characteristics, and standardization aspects. This literature review is the first to address process monitoring for material extrusion using a systematic and comprehensive approach.

Keywords

    Fused deposition modeling, Material extrusion, Process monitoring, Quality assurance, Research gaps, Sensor technology

ASJC Scopus subject areas

Cite this

Process monitoring for material extrusion additive manufacturing: a state-of-the-art review. / Oleff, Alexander; Küster, Benjamin; Stonis, Malte et al.
In: Progress in Additive Manufacturing, Vol. 6, No. 4, 12.2021, p. 705-730.

Research output: Contribution to journalReview articleResearchpeer review

Oleff, A, Küster, B, Stonis, M & Overmeyer, L 2021, 'Process monitoring for material extrusion additive manufacturing: a state-of-the-art review', Progress in Additive Manufacturing, vol. 6, no. 4, pp. 705-730. https://doi.org/10.1007/s40964-021-00192-4
Oleff, A., Küster, B., Stonis, M., & Overmeyer, L. (2021). Process monitoring for material extrusion additive manufacturing: a state-of-the-art review. Progress in Additive Manufacturing, 6(4), 705-730. https://doi.org/10.1007/s40964-021-00192-4
Oleff A, Küster B, Stonis M, Overmeyer L. Process monitoring for material extrusion additive manufacturing: a state-of-the-art review. Progress in Additive Manufacturing. 2021 Dec;6(4):705-730. Epub 2021 May 19. doi: 10.1007/s40964-021-00192-4
Oleff, Alexander ; Küster, Benjamin ; Stonis, Malte et al. / Process monitoring for material extrusion additive manufacturing : a state-of-the-art review. In: Progress in Additive Manufacturing. 2021 ; Vol. 6, No. 4. pp. 705-730.
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