Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Simon Albers
  • Robin Rofallski
  • Paul Felix Hagen
  • Thomas Luhmann

External Research Organisations

  • Jade University of Applied Sciences
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Details

Original languageEnglish
Pages (from-to)1-7
Number of pages7
JournalInternational Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences - ISPRS Archives
Volume48
Issue number2
Publication statusPublished - 11 Jun 2024
EventISPRS TC II Mid-term Symposium on the Role of Photogrammetry for a Sustainable World - Las Vegas, United States
Duration: 11 Jun 202414 Jun 2024

Abstract

Rubber production is a labour-intensive process. In order to reduce the needed number of workers and the waste of material, the level of digitalisation should be increased. One part of the production is the extrusion to produce gaskets and similar objects. An automated observation of the continuous rubber extrudate enables an early intervention in the production process. In addition to chemical monitoring, the geometrical observation of the extrudate is an important aspect of the quality control. For this purpose, we use laser triangulation sensors (LTS) at the beginning and the end of the cooling phase of the extrudate after the extrusion. The LTS acquire two-dimensional profiles at a constant frequency. To combine these profiles into a three-dimensional model of the extrudate, the movement of the extrudate has to be tracked. Since the extrudate is moved over a conveyor belt, the conveyor belt can be tracked by a stereo camera system to deduce the movement of the extrudate. For the correct usage of the tracking, the orientation between the LTS and the stereo camera system needs to be known. A calibration object that considers the different data from the LTS and the camera system was developed to determine the orientation. Afterwards, the orientation can be used to combine arbitrary profiles. The measurement setup, consisting of the LTS, the stereo camera system and the conveyor belt, is explained. The development of the calibration object, the algorithm for evaluating the orientation data and the combination of the LTS profiles are described. Finally, experiments with real extrusion data are presented to validate the results and compare three variations of data evaluation. Two use the calculated orientation, but have different tracking approaches and one without any orientation necessary.

Keywords

    Extrusion, Inline Measurement, Laser Triangulation Sensor, Orientation, Rubber, Stereo Camera System

ASJC Scopus subject areas

Cite this

Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate. / Albers, Simon; Rofallski, Robin; Hagen, Paul Felix et al.
In: International Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences - ISPRS Archives, Vol. 48, No. 2, 11.06.2024, p. 1-7.

Research output: Contribution to journalConference articleResearchpeer review

Albers, S, Rofallski, R, Hagen, PF & Luhmann, T 2024, 'Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate', International Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences - ISPRS Archives, vol. 48, no. 2, pp. 1-7. https://doi.org/10.5194/isprs-archives-XLVIII-2-2024-1-2024
Albers, S., Rofallski, R., Hagen, P. F., & Luhmann, T. (2024). Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate. International Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences - ISPRS Archives, 48(2), 1-7. https://doi.org/10.5194/isprs-archives-XLVIII-2-2024-1-2024
Albers S, Rofallski R, Hagen PF, Luhmann T. Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate. International Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences - ISPRS Archives. 2024 Jun 11;48(2):1-7. doi: 10.5194/isprs-archives-XLVIII-2-2024-1-2024
Albers, Simon ; Rofallski, Robin ; Hagen, Paul Felix et al. / Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate. In: International Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences - ISPRS Archives. 2024 ; Vol. 48, No. 2. pp. 1-7.
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title = "Procedure for the Orientation of Laser Triangulation Sensors to a Stereo Camera System for the Inline Measurement of Rubber Extrudate",
abstract = "Rubber production is a labour-intensive process. In order to reduce the needed number of workers and the waste of material, the level of digitalisation should be increased. One part of the production is the extrusion to produce gaskets and similar objects. An automated observation of the continuous rubber extrudate enables an early intervention in the production process. In addition to chemical monitoring, the geometrical observation of the extrudate is an important aspect of the quality control. For this purpose, we use laser triangulation sensors (LTS) at the beginning and the end of the cooling phase of the extrudate after the extrusion. The LTS acquire two-dimensional profiles at a constant frequency. To combine these profiles into a three-dimensional model of the extrudate, the movement of the extrudate has to be tracked. Since the extrudate is moved over a conveyor belt, the conveyor belt can be tracked by a stereo camera system to deduce the movement of the extrudate. For the correct usage of the tracking, the orientation between the LTS and the stereo camera system needs to be known. A calibration object that considers the different data from the LTS and the camera system was developed to determine the orientation. Afterwards, the orientation can be used to combine arbitrary profiles. The measurement setup, consisting of the LTS, the stereo camera system and the conveyor belt, is explained. The development of the calibration object, the algorithm for evaluating the orientation data and the combination of the LTS profiles are described. Finally, experiments with real extrusion data are presented to validate the results and compare three variations of data evaluation. Two use the calculated orientation, but have different tracking approaches and one without any orientation necessary.",
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AU - Albers, Simon

AU - Rofallski, Robin

AU - Hagen, Paul Felix

AU - Luhmann, Thomas

N1 - Publisher Copyright: © Author(s) 2024.

PY - 2024/6/11

Y1 - 2024/6/11

N2 - Rubber production is a labour-intensive process. In order to reduce the needed number of workers and the waste of material, the level of digitalisation should be increased. One part of the production is the extrusion to produce gaskets and similar objects. An automated observation of the continuous rubber extrudate enables an early intervention in the production process. In addition to chemical monitoring, the geometrical observation of the extrudate is an important aspect of the quality control. For this purpose, we use laser triangulation sensors (LTS) at the beginning and the end of the cooling phase of the extrudate after the extrusion. The LTS acquire two-dimensional profiles at a constant frequency. To combine these profiles into a three-dimensional model of the extrudate, the movement of the extrudate has to be tracked. Since the extrudate is moved over a conveyor belt, the conveyor belt can be tracked by a stereo camera system to deduce the movement of the extrudate. For the correct usage of the tracking, the orientation between the LTS and the stereo camera system needs to be known. A calibration object that considers the different data from the LTS and the camera system was developed to determine the orientation. Afterwards, the orientation can be used to combine arbitrary profiles. The measurement setup, consisting of the LTS, the stereo camera system and the conveyor belt, is explained. The development of the calibration object, the algorithm for evaluating the orientation data and the combination of the LTS profiles are described. Finally, experiments with real extrusion data are presented to validate the results and compare three variations of data evaluation. Two use the calculated orientation, but have different tracking approaches and one without any orientation necessary.

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