Predictive tolerance bands for the correction-less assembly of optical systems

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Original languageEnglish
Title of host publicationOptical Modeling and System Alignment
EditorsMark A. Kahan, Jose Sasian, Richard N. Youngworth
PublisherSPIE
Number of pages7
ISBN (electronic)9781510628991
Publication statusPublished - 30 Aug 2019
EventOptical Modeling and System Alignment 2019 - San Diego, United States
Duration: 12 Aug 201913 Aug 2019

Publication series

NameProceedings of SPIE
Volume11103
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

When assembling optical systems, uncertainties of the positioning system and overall mounting tolerances lead to the deterioration of performance due to resulting misaligned optical components. In this paper, we present a novel methodology for the correction-less assembly of optical systems based on predictive tolerance bands. By running a simulation model in parallel to the assembly process, performance predictions can be made during the assembly that take into account the uncertainties of the positioning system. Typically, optical performance can be assessed by a variety of criteria. In this paper, we utilize the Marechal criterion based on the root mean square (RMS) error as it allows to verify if the optical system is defraction-limited. The extension with Monte Carlo methods enables the prediction of mean values and standard deviations for the chosen metric. This is done for the entire optical system yet to be assembled by integrating uncertainties of the positioning system within the simulation framework. Before assembly, a desired threshold (here the RMS value derived from the Marechal criterion) can be specified which is predicted and monitored throughout the assembly process. For verification, we analyze a two-lens system in simulation to demonstrate our proposed framework.

Keywords

    adaptive optics, assembly, Automated alignment, beam expander, tolerancing, wavefront sensors, wavefronts

ASJC Scopus subject areas

Cite this

Predictive tolerance bands for the correction-less assembly of optical systems. / Schindlbeck, Christopher Alexander; Pape, Christian; Reithmeier, Eduard.
Optical Modeling and System Alignment. ed. / Mark A. Kahan; Jose Sasian; Richard N. Youngworth. SPIE, 2019. 111030B (Proceedings of SPIE; Vol. 11103).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Schindlbeck, CA, Pape, C & Reithmeier, E 2019, Predictive tolerance bands for the correction-less assembly of optical systems. in MA Kahan, J Sasian & RN Youngworth (eds), Optical Modeling and System Alignment., 111030B, Proceedings of SPIE, vol. 11103, SPIE, Optical Modeling and System Alignment 2019, San Diego, United States, 12 Aug 2019. https://doi.org/10.15488/10270, https://doi.org/10.1117/12.2527659
Schindlbeck, C. A., Pape, C., & Reithmeier, E. (2019). Predictive tolerance bands for the correction-less assembly of optical systems. In M. A. Kahan, J. Sasian, & R. N. Youngworth (Eds.), Optical Modeling and System Alignment Article 111030B (Proceedings of SPIE; Vol. 11103). SPIE. https://doi.org/10.15488/10270, https://doi.org/10.1117/12.2527659
Schindlbeck CA, Pape C, Reithmeier E. Predictive tolerance bands for the correction-less assembly of optical systems. In Kahan MA, Sasian J, Youngworth RN, editors, Optical Modeling and System Alignment. SPIE. 2019. 111030B. (Proceedings of SPIE). doi: 10.15488/10270, 10.1117/12.2527659
Schindlbeck, Christopher Alexander ; Pape, Christian ; Reithmeier, Eduard. / Predictive tolerance bands for the correction-less assembly of optical systems. Optical Modeling and System Alignment. editor / Mark A. Kahan ; Jose Sasian ; Richard N. Youngworth. SPIE, 2019. (Proceedings of SPIE).
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By the same author(s)