Details
| Original language | English |
|---|---|
| Title of host publication | Materials Research Proceedings |
| Editors | Anna Carla Araujo, Arthur Cantarel, France Chabert, Adrian Korycki, Philippe Olivier, Fabrice Schmidt |
| Pages | 891-900 |
| Number of pages | 10 |
| Publication status | Published - 2024 |
Publication series
| Name | Materials Research Proceedings |
|---|---|
| Volume | 41 |
| ISSN (Print) | 2474-3941 |
| ISSN (electronic) | 2474-395X |
Abstract
Keywords
- Additive Manufacturing, Forging, Wear Protection
ASJC Scopus subject areas
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Materials Research Proceedings. ed. / Anna Carla Araujo; Arthur Cantarel; France Chabert; Adrian Korycki; Philippe Olivier; Fabrice Schmidt. 2024. p. 891-900 (Materials Research Proceedings; Vol. 41).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - Potential of near-surface temperature regulation in hybrid additive manufactured forging dies
AU - Peddinghaus, Julius
AU - Siegmund, Martin
AU - Siring, Janina
AU - Wester, Hendrik
AU - Giedenbacher, Jochen
AU - Huskic, Adis
AU - Behrens, Bernd-Arno
AU - Brunotte, Kai
N1 - Publisher Copyright: © 2024, Association of American Publishers. All rights reserved.
PY - 2024
Y1 - 2024
N2 - Recent advances in the field of additive manufacturing (AM) have enabled the utilisation of Laser Powder Bed Fusion (L-PBF) for tool steels under high load conditions. Design elements, such as internal cooling channels, which are not achievable through subtractive manufacturing can therefore be used to functionalise and optimise hot forging tools. Thermal control is crucial for hot forging dies as the performance and endurance of the tools is highly dependent on the input and dissipation of heat in the surface zone during forging. A modified forging tool with conformal internal cooling channels generated through a hybrid L-PBF manufacturing process was developed in prior work. The objective in the presented research is the experimental evaluation of the effect of conformal temperature control in the novel tool concept on the temperature dependent tool deterioration mechanisms in forging conditions. The actively controlled water temperature was varied between room temperature for maximum cooling and 180 °C, representing an exemplary base temperature in steady state serial forging. After 1,000 cycles, the tool wear conditions are analysed optically and through destructive microstructure analysis to characterise the effect of the temperature management on the deterioration mechanisms. The results show a significant impact of subsurface temperature control on the wear mechanisms of forging dies. Abrasive wear can be limited to a minimum through internal cooling with major reduction in thermal loads. Increased base temperatures reduce run-in time but increase abrasion.
AB - Recent advances in the field of additive manufacturing (AM) have enabled the utilisation of Laser Powder Bed Fusion (L-PBF) for tool steels under high load conditions. Design elements, such as internal cooling channels, which are not achievable through subtractive manufacturing can therefore be used to functionalise and optimise hot forging tools. Thermal control is crucial for hot forging dies as the performance and endurance of the tools is highly dependent on the input and dissipation of heat in the surface zone during forging. A modified forging tool with conformal internal cooling channels generated through a hybrid L-PBF manufacturing process was developed in prior work. The objective in the presented research is the experimental evaluation of the effect of conformal temperature control in the novel tool concept on the temperature dependent tool deterioration mechanisms in forging conditions. The actively controlled water temperature was varied between room temperature for maximum cooling and 180 °C, representing an exemplary base temperature in steady state serial forging. After 1,000 cycles, the tool wear conditions are analysed optically and through destructive microstructure analysis to characterise the effect of the temperature management on the deterioration mechanisms. The results show a significant impact of subsurface temperature control on the wear mechanisms of forging dies. Abrasive wear can be limited to a minimum through internal cooling with major reduction in thermal loads. Increased base temperatures reduce run-in time but increase abrasion.
KW - Additive Manufacturing
KW - Forging
KW - Wear Protection
UR - http://www.scopus.com/inward/record.url?scp=85195986725&partnerID=8YFLogxK
U2 - 10.21741/9781644903131-97
DO - 10.21741/9781644903131-97
M3 - Conference contribution
SN - 9781644903131
T3 - Materials Research Proceedings
SP - 891
EP - 900
BT - Materials Research Proceedings
A2 - Araujo, Anna Carla
A2 - Cantarel, Arthur
A2 - Chabert, France
A2 - Korycki, Adrian
A2 - Olivier, Philippe
A2 - Schmidt, Fabrice
ER -