Physically based heat exchanger sizing method for the thermal management system of all-electric regional aircraft

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Marius Nozinski
  • Behnam Parizad Benam
  • Carlo De Servi
  • Stephan Kabelac
  • Chiara Falsetti

Research Organisations

External Research Organisations

  • Technische Universität Braunschweig
  • Delft University of Technology
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Details

Original languageEnglish
Article number012101
Number of pages7
JournalJournal of Physics: Conference Series
Volume2766
Early online date3 Jun 2024
Publication statusPublished - 2024
Event9th European Thermal Sciences Conference, EUROTHERM 2024 - Bled, Slovenia
Duration: 10 Jun 202413 Jun 2024

Abstract

Fully electric propulsion systems integrating hydrogen-powered fuel cells and batteries are promising options to reduce the overall climate impact of regional aircraft. However, the increase in low-temperature heat sources aboard the aircraft calls for advanced thermal management system solutions. To address this challenge, this study presents a sizing methodology for ram air heat exchangers in the nacelle-integrated cooling loop of an all-electric regional aircraft based on the ATR-72 platform. Different discretization schemes are compared to identify an optimal sizing method. The results highlight the simplicity and efficiency of the 0D ϵ-NTU model. Geometric design variables are optimized with respect to drag and mass during a hot-day take-off. The resulting Pareto front reveals a tendency for low airflow outlet temperatures and large diffuser area ratios to result in lightweight designs but in turn, induce high drag and require a large installation space. Comparative analyses of specific optimal ram air duct designs and equivalent skin heat exchangers demonstrate the potential of a second heat sink over a flight mission. The limited heat transfer area of the skin heat exchanger proves insufficient for hot-day take-off and climb but offers advantages during cruise and descent thanks to the reduced drag.

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Physically based heat exchanger sizing method for the thermal management system of all-electric regional aircraft. / Nozinski, Marius; Benam, Behnam Parizad; Servi, Carlo De et al.
In: Journal of Physics: Conference Series, Vol. 2766, 012101, 2024.

Research output: Contribution to journalConference articleResearchpeer review

Nozinski, M, Benam, BP, Servi, CD, Kabelac, S & Falsetti, C 2024, 'Physically based heat exchanger sizing method for the thermal management system of all-electric regional aircraft', Journal of Physics: Conference Series, vol. 2766, 012101. https://doi.org/10.1088/1742-6596/2766/1/012101
Nozinski, M., Benam, B. P., Servi, C. D., Kabelac, S., & Falsetti, C. (2024). Physically based heat exchanger sizing method for the thermal management system of all-electric regional aircraft. Journal of Physics: Conference Series, 2766, Article 012101. https://doi.org/10.1088/1742-6596/2766/1/012101
Nozinski M, Benam BP, Servi CD, Kabelac S, Falsetti C. Physically based heat exchanger sizing method for the thermal management system of all-electric regional aircraft. Journal of Physics: Conference Series. 2024;2766:012101. Epub 2024 Jun 3. doi: 10.1088/1742-6596/2766/1/012101
Nozinski, Marius ; Benam, Behnam Parizad ; Servi, Carlo De et al. / Physically based heat exchanger sizing method for the thermal management system of all-electric regional aircraft. In: Journal of Physics: Conference Series. 2024 ; Vol. 2766.
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abstract = "Fully electric propulsion systems integrating hydrogen-powered fuel cells and batteries are promising options to reduce the overall climate impact of regional aircraft. However, the increase in low-temperature heat sources aboard the aircraft calls for advanced thermal management system solutions. To address this challenge, this study presents a sizing methodology for ram air heat exchangers in the nacelle-integrated cooling loop of an all-electric regional aircraft based on the ATR-72 platform. Different discretization schemes are compared to identify an optimal sizing method. The results highlight the simplicity and efficiency of the 0D ϵ-NTU model. Geometric design variables are optimized with respect to drag and mass during a hot-day take-off. The resulting Pareto front reveals a tendency for low airflow outlet temperatures and large diffuser area ratios to result in lightweight designs but in turn, induce high drag and require a large installation space. Comparative analyses of specific optimal ram air duct designs and equivalent skin heat exchangers demonstrate the potential of a second heat sink over a flight mission. The limited heat transfer area of the skin heat exchanger proves insufficient for hot-day take-off and climb but offers advantages during cruise and descent thanks to the reduced drag.",
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AU - Nozinski, Marius

AU - Benam, Behnam Parizad

AU - Servi, Carlo De

AU - Kabelac, Stephan

AU - Falsetti, Chiara

N1 - Publisher Copyright: © Published under licence by IOP Publishing Ltd.

PY - 2024

Y1 - 2024

N2 - Fully electric propulsion systems integrating hydrogen-powered fuel cells and batteries are promising options to reduce the overall climate impact of regional aircraft. However, the increase in low-temperature heat sources aboard the aircraft calls for advanced thermal management system solutions. To address this challenge, this study presents a sizing methodology for ram air heat exchangers in the nacelle-integrated cooling loop of an all-electric regional aircraft based on the ATR-72 platform. Different discretization schemes are compared to identify an optimal sizing method. The results highlight the simplicity and efficiency of the 0D ϵ-NTU model. Geometric design variables are optimized with respect to drag and mass during a hot-day take-off. The resulting Pareto front reveals a tendency for low airflow outlet temperatures and large diffuser area ratios to result in lightweight designs but in turn, induce high drag and require a large installation space. Comparative analyses of specific optimal ram air duct designs and equivalent skin heat exchangers demonstrate the potential of a second heat sink over a flight mission. The limited heat transfer area of the skin heat exchanger proves insufficient for hot-day take-off and climb but offers advantages during cruise and descent thanks to the reduced drag.

AB - Fully electric propulsion systems integrating hydrogen-powered fuel cells and batteries are promising options to reduce the overall climate impact of regional aircraft. However, the increase in low-temperature heat sources aboard the aircraft calls for advanced thermal management system solutions. To address this challenge, this study presents a sizing methodology for ram air heat exchangers in the nacelle-integrated cooling loop of an all-electric regional aircraft based on the ATR-72 platform. Different discretization schemes are compared to identify an optimal sizing method. The results highlight the simplicity and efficiency of the 0D ϵ-NTU model. Geometric design variables are optimized with respect to drag and mass during a hot-day take-off. The resulting Pareto front reveals a tendency for low airflow outlet temperatures and large diffuser area ratios to result in lightweight designs but in turn, induce high drag and require a large installation space. Comparative analyses of specific optimal ram air duct designs and equivalent skin heat exchangers demonstrate the potential of a second heat sink over a flight mission. The limited heat transfer area of the skin heat exchanger proves insufficient for hot-day take-off and climb but offers advantages during cruise and descent thanks to the reduced drag.

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