Performance of soft/hard composite dual-effect coated tool in dry cutting of carbon fiber–reinforced polymer

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Tianyuan Zhang
  • Yangyang Long
  • Chenliang Mu
  • Wei Zhou
  • Guolong Zhao
  • Yunsong Lian

External Research Organisations

  • Xiamen University
  • Shanghai Aerospace Control Technology Institute
  • Nanjing University of Aeronautics and Astronautics
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Details

Original languageEnglish
Pages (from-to)2221-2232
Number of pages12
JournalInternational Journal of Advanced Manufacturing Technology
Volume109
Issue number7-8
Early online date28 Jul 2020
Publication statusPublished - Aug 2020

Abstract

Carbon fiber–reinforced polymer (CFRP) is a difficult-to-machine material whose machining requires cutting tools of high performance. In this study, a CrCN-WS2 dual utility coated tool (the tool is a composite of the hard coating CrCN and the soft coating WS2) was used to improve the dry cutting performance of CFRP. To validate the improvement of the CrCN-WS2 dual utility coated tool, three other different tools including uncoated tool, CrCN hard-coated tool, and WS2 soft-coated tool were applied to do the dry cutting test. The three-axis cutting force, the cutting temperature, the average friction coefficient, the three-dimensional shape of the rake face, and the height of the cohesive section were measured. The results revealed that the CrCN-WS2 dual utility coated tool has the best cutting performance and is more suitable for turning CFRP materials among the four tools. Since it can fully combine the high hardness and high wear resistance of CrCN and the friction reduction of WS2, the cutting force and the cutting heat were effectively reduced, and the rake face condition was greatly improved.

Keywords

    CFRP, CrCN-WS dual utility coated tool, Cutting performance, Dry cutting

ASJC Scopus subject areas

Cite this

Performance of soft/hard composite dual-effect coated tool in dry cutting of carbon fiber–reinforced polymer. / Zhang, Tianyuan; Long, Yangyang; Mu, Chenliang et al.
In: International Journal of Advanced Manufacturing Technology, Vol. 109, No. 7-8, 08.2020, p. 2221-2232.

Research output: Contribution to journalArticleResearchpeer review

Zhang T, Long Y, Mu C, Zhou W, Zhao G, Lian Y. Performance of soft/hard composite dual-effect coated tool in dry cutting of carbon fiber–reinforced polymer. International Journal of Advanced Manufacturing Technology. 2020 Aug;109(7-8):2221-2232. Epub 2020 Jul 28. doi: 10.1007/s00170-020-05778-w
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abstract = "Carbon fiber–reinforced polymer (CFRP) is a difficult-to-machine material whose machining requires cutting tools of high performance. In this study, a CrCN-WS2 dual utility coated tool (the tool is a composite of the hard coating CrCN and the soft coating WS2) was used to improve the dry cutting performance of CFRP. To validate the improvement of the CrCN-WS2 dual utility coated tool, three other different tools including uncoated tool, CrCN hard-coated tool, and WS2 soft-coated tool were applied to do the dry cutting test. The three-axis cutting force, the cutting temperature, the average friction coefficient, the three-dimensional shape of the rake face, and the height of the cohesive section were measured. The results revealed that the CrCN-WS2 dual utility coated tool has the best cutting performance and is more suitable for turning CFRP materials among the four tools. Since it can fully combine the high hardness and high wear resistance of CrCN and the friction reduction of WS2, the cutting force and the cutting heat were effectively reduced, and the rake face condition was greatly improved.",
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T1 - Performance of soft/hard composite dual-effect coated tool in dry cutting of carbon fiber–reinforced polymer

AU - Zhang, Tianyuan

AU - Long, Yangyang

AU - Mu, Chenliang

AU - Zhou, Wei

AU - Zhao, Guolong

AU - Lian, Yunsong

N1 - Funding Information: This work was supported by the National Natural Science Foundation of China (Grant No. 51505399), the Natural Science Foundation of Fujian Province of China (Grant No. 2017 J05088), and the Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology.

PY - 2020/8

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N2 - Carbon fiber–reinforced polymer (CFRP) is a difficult-to-machine material whose machining requires cutting tools of high performance. In this study, a CrCN-WS2 dual utility coated tool (the tool is a composite of the hard coating CrCN and the soft coating WS2) was used to improve the dry cutting performance of CFRP. To validate the improvement of the CrCN-WS2 dual utility coated tool, three other different tools including uncoated tool, CrCN hard-coated tool, and WS2 soft-coated tool were applied to do the dry cutting test. The three-axis cutting force, the cutting temperature, the average friction coefficient, the three-dimensional shape of the rake face, and the height of the cohesive section were measured. The results revealed that the CrCN-WS2 dual utility coated tool has the best cutting performance and is more suitable for turning CFRP materials among the four tools. Since it can fully combine the high hardness and high wear resistance of CrCN and the friction reduction of WS2, the cutting force and the cutting heat were effectively reduced, and the rake face condition was greatly improved.

AB - Carbon fiber–reinforced polymer (CFRP) is a difficult-to-machine material whose machining requires cutting tools of high performance. In this study, a CrCN-WS2 dual utility coated tool (the tool is a composite of the hard coating CrCN and the soft coating WS2) was used to improve the dry cutting performance of CFRP. To validate the improvement of the CrCN-WS2 dual utility coated tool, three other different tools including uncoated tool, CrCN hard-coated tool, and WS2 soft-coated tool were applied to do the dry cutting test. The three-axis cutting force, the cutting temperature, the average friction coefficient, the three-dimensional shape of the rake face, and the height of the cohesive section were measured. The results revealed that the CrCN-WS2 dual utility coated tool has the best cutting performance and is more suitable for turning CFRP materials among the four tools. Since it can fully combine the high hardness and high wear resistance of CrCN and the friction reduction of WS2, the cutting force and the cutting heat were effectively reduced, and the rake face condition was greatly improved.

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