Parametric design of blisk repairs by patching considering high cycle fatigue

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Original languageEnglish
Title of host publicationStructures and Dynamics
PublisherAmerican Society of Mechanical Engineers(ASME)
Number of pages7
ISBN (electronic)9780791858684
Publication statusPublished - 5 Nov 2019
EventASME Turbo Expo 2019: Turbomachinery Technical Conference and Exposition, GT 2019 - Phoenix, United States
Duration: 17 Jun 201921 Jun 2019

Publication series

NameProceedings of the ASME Turbo Expo
Volume7A-2019

Abstract

Advanced repair techniques intended for jet engine parts are continuously under development and improvement. Patching is a high-tech approach towards reduced scrap rates and an extended life of high pressure compressor blisks. In this work, we contribute to the structural design of patches for compressor blisks with improved high cycle fatigue behaviour. A fully parameterised patch model is developed, which allows the accurate description of the patch geometry. High cycle fatigue is assessed for welding seam positions specified by the patch model. On the basis of this automated process, a multi-objective optimisation is carried out. The fatigue strength and the length of the welding seam are defined as conflicting targets. Pareto-optimal solutions are calculated using a generalised pattern search algorithm. The engineer’s decision for a specific patch geometry can thus be made based on the optimisation results. The application of the new approach to a compressor blisk demonstrates the influence of vibration modes on fatigue strength. We identify sets of optimal suited patch geometries in accordance to the specified damage pattern.

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Parametric design of blisk repairs by patching considering high cycle fatigue. / Berger, Ricarda; Hofmeister, Benedikt; Gebhardt, Cristian G. et al.
Structures and Dynamics. American Society of Mechanical Engineers(ASME), 2019. (Proceedings of the ASME Turbo Expo; Vol. 7A-2019).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Berger, R, Hofmeister, B, Gebhardt, CG & Rolfes, R 2019, Parametric design of blisk repairs by patching considering high cycle fatigue. in Structures and Dynamics. Proceedings of the ASME Turbo Expo, vol. 7A-2019, American Society of Mechanical Engineers(ASME), ASME Turbo Expo 2019: Turbomachinery Technical Conference and Exposition, GT 2019, Phoenix, United States, 17 Jun 2019. https://doi.org/10.1115/gt2019-90351
Berger, R., Hofmeister, B., Gebhardt, C. G., & Rolfes, R. (2019). Parametric design of blisk repairs by patching considering high cycle fatigue. In Structures and Dynamics (Proceedings of the ASME Turbo Expo; Vol. 7A-2019). American Society of Mechanical Engineers(ASME). https://doi.org/10.1115/gt2019-90351
Berger R, Hofmeister B, Gebhardt CG, Rolfes R. Parametric design of blisk repairs by patching considering high cycle fatigue. In Structures and Dynamics. American Society of Mechanical Engineers(ASME). 2019. (Proceedings of the ASME Turbo Expo). doi: 10.1115/gt2019-90351
Berger, Ricarda ; Hofmeister, Benedikt ; Gebhardt, Cristian G. et al. / Parametric design of blisk repairs by patching considering high cycle fatigue. Structures and Dynamics. American Society of Mechanical Engineers(ASME), 2019. (Proceedings of the ASME Turbo Expo).
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abstract = "Advanced repair techniques intended for jet engine parts are continuously under development and improvement. Patching is a high-tech approach towards reduced scrap rates and an extended life of high pressure compressor blisks. In this work, we contribute to the structural design of patches for compressor blisks with improved high cycle fatigue behaviour. A fully parameterised patch model is developed, which allows the accurate description of the patch geometry. High cycle fatigue is assessed for welding seam positions specified by the patch model. On the basis of this automated process, a multi-objective optimisation is carried out. The fatigue strength and the length of the welding seam are defined as conflicting targets. Pareto-optimal solutions are calculated using a generalised pattern search algorithm. The engineer{\textquoteright}s decision for a specific patch geometry can thus be made based on the optimisation results. The application of the new approach to a compressor blisk demonstrates the influence of vibration modes on fatigue strength. We identify sets of optimal suited patch geometries in accordance to the specified damage pattern.",
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