Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Robert Witteck
  • Henning Schulte-Huxel
  • Hendrik Holst
  • David Hinken
  • Malte Vogt
  • Susanne Blankemeyer
  • Marc Köntges
  • Karsten Bothe
  • Rolf Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
View graph of relations

Details

Original languageEnglish
Pages (from-to)531-539
Number of pages9
JournalEnergy Procedia
Volume92
Publication statusPublished - 1 Aug 2016
Event6th International Conference on Crystalline Silicon Photovoltaics, SiliconPV 2016 - Chambery, France
Duration: 7 Mar 20169 Mar 2016

Abstract

Improving the light trapping in a module results in an increase in the generated current. Consequently, an optimization of the front grid metallization of the cell is required for the best trade-off between series resistance, shading, and recombination losses. For this purpose, we combine ray tracing and electrical solar cell and module calculations that explicitly account for cell and module interactions. Our model bases on experimentally verified input parameters: We determine the electrical and optical properties of the front metal fingers of passivated emitter and rear cells (PERC). We show that the effective optical width of the front metal fingers in the module is significantly reduced by 54%. The optimized simulated module has 120 half-size PERC with 20.2% cell efficiency and has an output power of 295.2 W. This is achieved with an increased number of 120 front metal fingers per cell, four white-colored cell interconnection ribbons (CIR), and an increased cell spacing. Applying these optimized design changes to an experimental module we measure a module power output of 294.8 W and a cell-to-module (CTM) factor of 1.02. Measured and simulated power agree and the deviations in Voc, Isc and FF are less than 0.91%rel. We perform a module power gain analysis for the fabricated module and simulate a potential maximum module power of 374.1 W when including further improvements.

Keywords

    cell interconnection, cell to module losses, front metallization, olar modules, PERC solar cells

ASJC Scopus subject areas

Cite this

Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output. / Witteck, Robert; Schulte-Huxel, Henning; Holst, Hendrik et al.
In: Energy Procedia, Vol. 92, 01.08.2016, p. 531-539.

Research output: Contribution to journalConference articleResearchpeer review

Witteck, R, Schulte-Huxel, H, Holst, H, Hinken, D, Vogt, M, Blankemeyer, S, Köntges, M, Bothe, K & Brendel, R 2016, 'Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output', Energy Procedia, vol. 92, pp. 531-539. https://doi.org/10.1016/j.egypro.2016.07.137
Witteck, R., Schulte-Huxel, H., Holst, H., Hinken, D., Vogt, M., Blankemeyer, S., Köntges, M., Bothe, K., & Brendel, R. (2016). Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output. Energy Procedia, 92, 531-539. https://doi.org/10.1016/j.egypro.2016.07.137
Witteck R, Schulte-Huxel H, Holst H, Hinken D, Vogt M, Blankemeyer S et al. Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output. Energy Procedia. 2016 Aug 1;92:531-539. doi: 10.1016/j.egypro.2016.07.137
Witteck, Robert ; Schulte-Huxel, Henning ; Holst, Hendrik et al. / Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output. In: Energy Procedia. 2016 ; Vol. 92. pp. 531-539.
Download
@article{25ca962ff89e459fb0e7cc5eea84e182,
title = "Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output",
abstract = "Improving the light trapping in a module results in an increase in the generated current. Consequently, an optimization of the front grid metallization of the cell is required for the best trade-off between series resistance, shading, and recombination losses. For this purpose, we combine ray tracing and electrical solar cell and module calculations that explicitly account for cell and module interactions. Our model bases on experimentally verified input parameters: We determine the electrical and optical properties of the front metal fingers of passivated emitter and rear cells (PERC). We show that the effective optical width of the front metal fingers in the module is significantly reduced by 54%. The optimized simulated module has 120 half-size PERC with 20.2% cell efficiency and has an output power of 295.2 W. This is achieved with an increased number of 120 front metal fingers per cell, four white-colored cell interconnection ribbons (CIR), and an increased cell spacing. Applying these optimized design changes to an experimental module we measure a module power output of 294.8 W and a cell-to-module (CTM) factor of 1.02. Measured and simulated power agree and the deviations in Voc, Isc and FF are less than 0.91%rel. We perform a module power gain analysis for the fabricated module and simulate a potential maximum module power of 374.1 W when including further improvements.",
keywords = "cell interconnection, cell to module losses, front metallization, olar modules, PERC solar cells",
author = "Robert Witteck and Henning Schulte-Huxel and Hendrik Holst and David Hinken and Malte Vogt and Susanne Blankemeyer and Marc K{\"o}ntges and Karsten Bothe and Rolf Brendel",
note = "Funding Information: The results were generated in the PERC2Module project funded by German Federal Ministry for Economic Affairs and Energy under Contract 0325641. We would like thank the PERC2Module team for the cell and module production. ; 6th International Conference on Crystalline Silicon Photovoltaics, SiliconPV 2016 ; Conference date: 07-03-2016 Through 09-03-2016",
year = "2016",
month = aug,
day = "1",
doi = "10.1016/j.egypro.2016.07.137",
language = "English",
volume = "92",
pages = "531--539",

}

Download

TY - JOUR

T1 - Optimizing the Solar Cell Front Side Metallization and the Cell Interconnection for High Module Power Output

AU - Witteck, Robert

AU - Schulte-Huxel, Henning

AU - Holst, Hendrik

AU - Hinken, David

AU - Vogt, Malte

AU - Blankemeyer, Susanne

AU - Köntges, Marc

AU - Bothe, Karsten

AU - Brendel, Rolf

N1 - Funding Information: The results were generated in the PERC2Module project funded by German Federal Ministry for Economic Affairs and Energy under Contract 0325641. We would like thank the PERC2Module team for the cell and module production.

PY - 2016/8/1

Y1 - 2016/8/1

N2 - Improving the light trapping in a module results in an increase in the generated current. Consequently, an optimization of the front grid metallization of the cell is required for the best trade-off between series resistance, shading, and recombination losses. For this purpose, we combine ray tracing and electrical solar cell and module calculations that explicitly account for cell and module interactions. Our model bases on experimentally verified input parameters: We determine the electrical and optical properties of the front metal fingers of passivated emitter and rear cells (PERC). We show that the effective optical width of the front metal fingers in the module is significantly reduced by 54%. The optimized simulated module has 120 half-size PERC with 20.2% cell efficiency and has an output power of 295.2 W. This is achieved with an increased number of 120 front metal fingers per cell, four white-colored cell interconnection ribbons (CIR), and an increased cell spacing. Applying these optimized design changes to an experimental module we measure a module power output of 294.8 W and a cell-to-module (CTM) factor of 1.02. Measured and simulated power agree and the deviations in Voc, Isc and FF are less than 0.91%rel. We perform a module power gain analysis for the fabricated module and simulate a potential maximum module power of 374.1 W when including further improvements.

AB - Improving the light trapping in a module results in an increase in the generated current. Consequently, an optimization of the front grid metallization of the cell is required for the best trade-off between series resistance, shading, and recombination losses. For this purpose, we combine ray tracing and electrical solar cell and module calculations that explicitly account for cell and module interactions. Our model bases on experimentally verified input parameters: We determine the electrical and optical properties of the front metal fingers of passivated emitter and rear cells (PERC). We show that the effective optical width of the front metal fingers in the module is significantly reduced by 54%. The optimized simulated module has 120 half-size PERC with 20.2% cell efficiency and has an output power of 295.2 W. This is achieved with an increased number of 120 front metal fingers per cell, four white-colored cell interconnection ribbons (CIR), and an increased cell spacing. Applying these optimized design changes to an experimental module we measure a module power output of 294.8 W and a cell-to-module (CTM) factor of 1.02. Measured and simulated power agree and the deviations in Voc, Isc and FF are less than 0.91%rel. We perform a module power gain analysis for the fabricated module and simulate a potential maximum module power of 374.1 W when including further improvements.

KW - cell interconnection

KW - cell to module losses

KW - front metallization

KW - olar modules

KW - PERC solar cells

UR - http://www.scopus.com/inward/record.url?scp=85014507431&partnerID=8YFLogxK

U2 - 10.1016/j.egypro.2016.07.137

DO - 10.1016/j.egypro.2016.07.137

M3 - Conference article

AN - SCOPUS:85014507431

VL - 92

SP - 531

EP - 539

JO - Energy Procedia

JF - Energy Procedia

SN - 1876-6102

T2 - 6th International Conference on Crystalline Silicon Photovoltaics, SiliconPV 2016

Y2 - 7 March 2016 through 9 March 2016

ER -