Online monitoring of deep drawing process by application of acoustic emission

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • B. A. Behrens
  • I. El-Galy
  • T. Huinink
  • C. Buse
View graph of relations

Details

Original languageEnglish
Title of host publicationSpecial Edition
Subtitle of host publication10th International Conference on Technology of Plasticity, ICTP 2011
Pages385-389
Number of pages5
Publication statusPublished - 1 Dec 2011
Event10th International Conference on Technology of Plasticity, ICTP 2011 - Aachen, Germany
Duration: 25 Sept 201130 Sept 2011

Publication series

NameSpecial Edition: 10th International Conference on Technology of Plasticity, ICTP 2011

Abstract

Acoustic emission (AE) is a very promising non-destructive testing technique. In this work, the feasibility of applying AE technique for online monitoring of deep drawing processes In the frequency range 50 -1000 kHz has been Investigated using the high-end professional acoustic emission system AMSY-5 (Vallen Systeme, Germany). The Investigated frequency range has proven Its suitability for the purpose of material characterization and failure analysis. The aim of the current research Is to detect and analyse deep drawing defects like cracking and wrinkling or other disturbing process faults like Insufficient lubrication or Incorrect positioning of blanks. The results presented In this paper show that not only product failure due to cracking, but also deviations in the process settings during the deep drawing process can be detected using simple AE signal parameters. Moreover, these preliminary Investigations showed that reproducible deviations of the acquired AE signal parameters could be detected for different sheet materials, thicknesses and geometries. In addition, remarkable changes in the AE activity could be observed by varying the blank holder force, the lubrication condition or the position of the blanks.

Keywords

    Acoustic emission, Deep drawing, Process control

ASJC Scopus subject areas

Cite this

Online monitoring of deep drawing process by application of acoustic emission. / Behrens, B. A.; El-Galy, I.; Huinink, T. et al.
Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011. 2011. p. 385-389 (Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, El-Galy, I, Huinink, T & Buse, C 2011, Online monitoring of deep drawing process by application of acoustic emission. in Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011. Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011, pp. 385-389, 10th International Conference on Technology of Plasticity, ICTP 2011, Aachen, Germany, 25 Sept 2011.
Behrens, B. A., El-Galy, I., Huinink, T., & Buse, C. (2011). Online monitoring of deep drawing process by application of acoustic emission. In Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011 (pp. 385-389). (Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011).
Behrens BA, El-Galy I, Huinink T, Buse C. Online monitoring of deep drawing process by application of acoustic emission. In Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011. 2011. p. 385-389. (Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011).
Behrens, B. A. ; El-Galy, I. ; Huinink, T. et al. / Online monitoring of deep drawing process by application of acoustic emission. Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011. 2011. pp. 385-389 (Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011).
Download
@inproceedings{ed234ebeb3ae4d2c953a7340e5eec3f3,
title = "Online monitoring of deep drawing process by application of acoustic emission",
abstract = "Acoustic emission (AE) is a very promising non-destructive testing technique. In this work, the feasibility of applying AE technique for online monitoring of deep drawing processes In the frequency range 50 -1000 kHz has been Investigated using the high-end professional acoustic emission system AMSY-5 (Vallen Systeme, Germany). The Investigated frequency range has proven Its suitability for the purpose of material characterization and failure analysis. The aim of the current research Is to detect and analyse deep drawing defects like cracking and wrinkling or other disturbing process faults like Insufficient lubrication or Incorrect positioning of blanks. The results presented In this paper show that not only product failure due to cracking, but also deviations in the process settings during the deep drawing process can be detected using simple AE signal parameters. Moreover, these preliminary Investigations showed that reproducible deviations of the acquired AE signal parameters could be detected for different sheet materials, thicknesses and geometries. In addition, remarkable changes in the AE activity could be observed by varying the blank holder force, the lubrication condition or the position of the blanks.",
keywords = "Acoustic emission, Deep drawing, Process control",
author = "Behrens, {B. A.} and I. El-Galy and T. Huinink and C. Buse",
year = "2011",
month = dec,
day = "1",
language = "English",
isbn = "9783514007840",
series = "Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011",
pages = "385--389",
booktitle = "Special Edition",
note = "10th International Conference on Technology of Plasticity, ICTP 2011 ; Conference date: 25-09-2011 Through 30-09-2011",

}

Download

TY - GEN

T1 - Online monitoring of deep drawing process by application of acoustic emission

AU - Behrens, B. A.

AU - El-Galy, I.

AU - Huinink, T.

AU - Buse, C.

PY - 2011/12/1

Y1 - 2011/12/1

N2 - Acoustic emission (AE) is a very promising non-destructive testing technique. In this work, the feasibility of applying AE technique for online monitoring of deep drawing processes In the frequency range 50 -1000 kHz has been Investigated using the high-end professional acoustic emission system AMSY-5 (Vallen Systeme, Germany). The Investigated frequency range has proven Its suitability for the purpose of material characterization and failure analysis. The aim of the current research Is to detect and analyse deep drawing defects like cracking and wrinkling or other disturbing process faults like Insufficient lubrication or Incorrect positioning of blanks. The results presented In this paper show that not only product failure due to cracking, but also deviations in the process settings during the deep drawing process can be detected using simple AE signal parameters. Moreover, these preliminary Investigations showed that reproducible deviations of the acquired AE signal parameters could be detected for different sheet materials, thicknesses and geometries. In addition, remarkable changes in the AE activity could be observed by varying the blank holder force, the lubrication condition or the position of the blanks.

AB - Acoustic emission (AE) is a very promising non-destructive testing technique. In this work, the feasibility of applying AE technique for online monitoring of deep drawing processes In the frequency range 50 -1000 kHz has been Investigated using the high-end professional acoustic emission system AMSY-5 (Vallen Systeme, Germany). The Investigated frequency range has proven Its suitability for the purpose of material characterization and failure analysis. The aim of the current research Is to detect and analyse deep drawing defects like cracking and wrinkling or other disturbing process faults like Insufficient lubrication or Incorrect positioning of blanks. The results presented In this paper show that not only product failure due to cracking, but also deviations in the process settings during the deep drawing process can be detected using simple AE signal parameters. Moreover, these preliminary Investigations showed that reproducible deviations of the acquired AE signal parameters could be detected for different sheet materials, thicknesses and geometries. In addition, remarkable changes in the AE activity could be observed by varying the blank holder force, the lubrication condition or the position of the blanks.

KW - Acoustic emission

KW - Deep drawing

KW - Process control

UR - http://www.scopus.com/inward/record.url?scp=84898069584&partnerID=8YFLogxK

M3 - Conference contribution

AN - SCOPUS:84898069584

SN - 9783514007840

T3 - Special Edition: 10th International Conference on Technology of Plasticity, ICTP 2011

SP - 385

EP - 389

BT - Special Edition

T2 - 10th International Conference on Technology of Plasticity, ICTP 2011

Y2 - 25 September 2011 through 30 September 2011

ER -