On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: Fatigue resistance and crack growth performance

Research output: Contribution to journalArticleResearchpeer review

Authors

  • S. Leuders
  • M. Thöne
  • A. Riemer
  • T. Niendorf
  • T. Tröster
  • H. A. Richard
  • H. J. Maier

External Research Organisations

  • Direct Manufacturing Research Center (DMRC)
  • Paderborn University
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Details

Original languageEnglish
Pages (from-to)300-307
Number of pages8
JournalInternational journal of fatigue
Volume48
Publication statusPublished - 28 Nov 2012
Externally publishedYes

Abstract

Direct manufacturing (DM), also referred to as additive manufacturing or additive layer manufacturing, has recently gained a lot of interest due to the feasibility of producing light-weight metallic components directly from design data. Selective laser melting is a very promising DM technique for providing near net shape components with relative high surface quality and bulk density. Still, process induced imperfections, i.e. micron sized pores and residual stresses upon processing, need to be considered for future application, e.g. in the aerospace and biomedical sectors. Moreover, fatigue loading is a critical scenario for such components and needs to be investigated thoroughly. Consequently, the current study aims at establishing sound microstructure- defect-property relationships under cyclic loading for a TiAl6V4 alloy processed by selective laser melting. Employing mechanical testing, hot isostatic pressing, electron microscopy and computer tomography it is shown that the micron sized pores mainly affect fatigue strength, while residual stresses have a strong impact on fatigue crack growth.

Keywords

    Direct manufacturing, HCF, Heat treatment, HIP, Microstructure

ASJC Scopus subject areas

Cite this

On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: Fatigue resistance and crack growth performance. / Leuders, S.; Thöne, M.; Riemer, A. et al.
In: International journal of fatigue, Vol. 48, 28.11.2012, p. 300-307.

Research output: Contribution to journalArticleResearchpeer review

Leuders S, Thöne M, Riemer A, Niendorf T, Tröster T, Richard HA et al. On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: Fatigue resistance and crack growth performance. International journal of fatigue. 2012 Nov 28;48:300-307. doi: 10.1016/j.ijfatigue.2012.11.011
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abstract = "Direct manufacturing (DM), also referred to as additive manufacturing or additive layer manufacturing, has recently gained a lot of interest due to the feasibility of producing light-weight metallic components directly from design data. Selective laser melting is a very promising DM technique for providing near net shape components with relative high surface quality and bulk density. Still, process induced imperfections, i.e. micron sized pores and residual stresses upon processing, need to be considered for future application, e.g. in the aerospace and biomedical sectors. Moreover, fatigue loading is a critical scenario for such components and needs to be investigated thoroughly. Consequently, the current study aims at establishing sound microstructure- defect-property relationships under cyclic loading for a TiAl6V4 alloy processed by selective laser melting. Employing mechanical testing, hot isostatic pressing, electron microscopy and computer tomography it is shown that the micron sized pores mainly affect fatigue strength, while residual stresses have a strong impact on fatigue crack growth.",
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AU - Niendorf, T.

AU - Tröster, T.

AU - Richard, H. A.

AU - Maier, H. J.

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