Numerical life prediction of unidirectional fiber composites under block loading conditions using a progressive fatigue damage model

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Original languageEnglish
Article number106159
JournalInternational journal of fatigue
Volume147
Early online date3 Feb 2021
Publication statusPublished - Jun 2021

Abstract

Practical applied components made of Fiber-Reinforced Plastics (FRPs) are usually subjected to cyclic loading with variable load amplitudes and arbitrary load orientation in the course of their service life. For a cost-effective design process of composite structures, it is essential to use computationally efficient and detailed fatigue damage design tools. This contribution focuses on the extension and application of a progressive Finite-Element-based Fatigue Damage Model (FDM) for unidirectional FRPs for lifetime prediction under different block loading conditions. The employed FDM relies on a layer- and energy-based approach, and it is capable of including basic fatigue phenomena such as load sequence effects and stress redistributions. First, the damage evolution laws on which the FDM is based are extended to block loading conditions with arbitrary load sequences. The effects of passive damage, which occur in this context under alternating cyclical tensile and compressive loading, are also taken into account. Secondly, appropriate block loading patterns are defined for the numerical prediction of the lifetime. Finally, the calculation results are presented and critically evaluated based on experimental findings from literature. The comparison of simulations with experiments demonstrates the high predictive capacity of the presented FDM.

Keywords

    Block loading, Damage accumulation, Fatigue modeling, Life prediction, Polymer matrix composites

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Numerical life prediction of unidirectional fiber composites under block loading conditions using a progressive fatigue damage model. / Brod, M.; Dean, A.; Rolfes, R.
In: International journal of fatigue, Vol. 147, 106159, 06.2021.

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abstract = "Practical applied components made of Fiber-Reinforced Plastics (FRPs) are usually subjected to cyclic loading with variable load amplitudes and arbitrary load orientation in the course of their service life. For a cost-effective design process of composite structures, it is essential to use computationally efficient and detailed fatigue damage design tools. This contribution focuses on the extension and application of a progressive Finite-Element-based Fatigue Damage Model (FDM) for unidirectional FRPs for lifetime prediction under different block loading conditions. The employed FDM relies on a layer- and energy-based approach, and it is capable of including basic fatigue phenomena such as load sequence effects and stress redistributions. First, the damage evolution laws on which the FDM is based are extended to block loading conditions with arbitrary load sequences. The effects of passive damage, which occur in this context under alternating cyclical tensile and compressive loading, are also taken into account. Secondly, appropriate block loading patterns are defined for the numerical prediction of the lifetime. Finally, the calculation results are presented and critically evaluated based on experimental findings from literature. The comparison of simulations with experiments demonstrates the high predictive capacity of the presented FDM.",
keywords = "Block loading, Damage accumulation, Fatigue modeling, Life prediction, Polymer matrix composites",
author = "M. Brod and A. Dean and R. Rolfes",
note = "Funding Information: The authors gratefully acknowledge the financial support of the German Research Foundation (DFG) within the Research Grant 281870175. ",
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AU - Brod, M.

AU - Dean, A.

AU - Rolfes, R.

N1 - Funding Information: The authors gratefully acknowledge the financial support of the German Research Foundation (DFG) within the Research Grant 281870175.

PY - 2021/6

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N2 - Practical applied components made of Fiber-Reinforced Plastics (FRPs) are usually subjected to cyclic loading with variable load amplitudes and arbitrary load orientation in the course of their service life. For a cost-effective design process of composite structures, it is essential to use computationally efficient and detailed fatigue damage design tools. This contribution focuses on the extension and application of a progressive Finite-Element-based Fatigue Damage Model (FDM) for unidirectional FRPs for lifetime prediction under different block loading conditions. The employed FDM relies on a layer- and energy-based approach, and it is capable of including basic fatigue phenomena such as load sequence effects and stress redistributions. First, the damage evolution laws on which the FDM is based are extended to block loading conditions with arbitrary load sequences. The effects of passive damage, which occur in this context under alternating cyclical tensile and compressive loading, are also taken into account. Secondly, appropriate block loading patterns are defined for the numerical prediction of the lifetime. Finally, the calculation results are presented and critically evaluated based on experimental findings from literature. The comparison of simulations with experiments demonstrates the high predictive capacity of the presented FDM.

AB - Practical applied components made of Fiber-Reinforced Plastics (FRPs) are usually subjected to cyclic loading with variable load amplitudes and arbitrary load orientation in the course of their service life. For a cost-effective design process of composite structures, it is essential to use computationally efficient and detailed fatigue damage design tools. This contribution focuses on the extension and application of a progressive Finite-Element-based Fatigue Damage Model (FDM) for unidirectional FRPs for lifetime prediction under different block loading conditions. The employed FDM relies on a layer- and energy-based approach, and it is capable of including basic fatigue phenomena such as load sequence effects and stress redistributions. First, the damage evolution laws on which the FDM is based are extended to block loading conditions with arbitrary load sequences. The effects of passive damage, which occur in this context under alternating cyclical tensile and compressive loading, are also taken into account. Secondly, appropriate block loading patterns are defined for the numerical prediction of the lifetime. Finally, the calculation results are presented and critically evaluated based on experimental findings from literature. The comparison of simulations with experiments demonstrates the high predictive capacity of the presented FDM.

KW - Block loading

KW - Damage accumulation

KW - Fatigue modeling

KW - Life prediction

KW - Polymer matrix composites

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