Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

View graph of relations

Details

Original languageEnglish
Title of host publicationProceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021
Subtitle of host publicationRiga, June 14-16
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1-6
Publication statusPublished - Jun 2021

Abstract

This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

Keywords

    cladded pipes, induction high-frequency welding, numerical modeling

ASJC Scopus subject areas

Cite this

Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems. / Baake, Egbert; Nikanorov, Alexander; Ebel, Wladimir.
Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021: Riga, June 14-16. Institute of Electrical and Electronics Engineers Inc., 2021. p. 1-6.

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Baake, E, Nikanorov, A & Ebel, W 2021, Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems. in Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021: Riga, June 14-16. Institute of Electrical and Electronics Engineers Inc., pp. 1-6.
Baake, E., Nikanorov, A., & Ebel, W. (2021). Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems. In Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021: Riga, June 14-16 (pp. 1-6). Institute of Electrical and Electronics Engineers Inc..
Baake E, Nikanorov A, Ebel W. Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems. In Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021: Riga, June 14-16. Institute of Electrical and Electronics Engineers Inc. 2021. p. 1-6
Baake, Egbert ; Nikanorov, Alexander ; Ebel, Wladimir. / Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems. Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021: Riga, June 14-16. Institute of Electrical and Electronics Engineers Inc., 2021. pp. 1-6
Download
@inproceedings{c85fc7844159413ca1565f95e61ee031,
title = "Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems",
abstract = "This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.",
keywords = "cladded pipes, induction high-frequency welding, numerical modeling",
author = "Egbert Baake and Alexander Nikanorov and Wladimir Ebel",
year = "2021",
month = jun,
language = "English",
pages = "1--6",
booktitle = "Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021",
publisher = "Institute of Electrical and Electronics Engineers Inc.",
address = "United States",

}

Download

TY - GEN

T1 - Numerical investigation of electromagnetic non-linear effects in high frequency longitudinal tube-welding systems

AU - Baake, Egbert

AU - Nikanorov, Alexander

AU - Ebel, Wladimir

PY - 2021/6

Y1 - 2021/6

N2 - This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

AB - This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

KW - cladded pipes

KW - induction high-frequency welding

KW - numerical modeling

M3 - Conference contribution

SP - 1

EP - 6

BT - Proceedings of 10th international conference on Electromagnetic Processing of Materials EPM 2021

PB - Institute of Electrical and Electronics Engineers Inc.

ER -

By the same author(s)