Numerical calculation of local adhesive wear in machine elements under boundary lubrication considering the surface roughness

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Jan Torben Terwey
  • S. Berninger
  • G. Burghardt
  • G. Jacobs
  • Gerhard Poll

External Research Organisations

  • RWTH Aachen University
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Details

Original languageEnglish
Title of host publicationProceedings of the 7th International Conference on Fracture Fatigue and Wear, FFW 2018
PublisherPleiades Publishing
Pages796-807
Number of pages12
ISBN (print)9789811304101
Publication statusPublished - 15 Jul 2018
Event7th International Conference on Fracture Fatigue and Wear, FFW 2018 - Ghent, Belgium
Duration: 9 Jul 201810 Jul 2018

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (electronic)2195-4364

Abstract

The calculation of wear in boundary lubricated or unlubricated contacts of machine elements requires the knowledge of certain parameters describing the behaviour of the tribological system. An approach for wear calculation in dry sliding contacts is the ARCHARD equation, which is based on the ARCHARD wear coefficient, describing the probability of the formation of a single wear particle. Although a calculation routine for the ARCHARD equation can be formulated numerically, it is still necessary to determine the ARCHARD wear coefficient for each considered tribological system by experiments. The aim of this paper is to transfer the global ARCHARD equation into a numerical wear model, which allows a spatially resolved determination of wear depth for dry and boundary lubricated contacts. Considering the surface roughness, the calculation will be reduced to a single asperity contact. Each asperity can suffer a specific number of load cycles until its cross section is weakened so the asperity detaches from the surface. The numerical calculation of this critical number of load cycles follows the theory of continuum damage mechanics. The required nonlinear material properties can be evaluated by tensile and compression tests. The residual uncertainty of the calculation process is reduced to the specification of the coefficient of friction for the considered tribological system. The presented numerical model is validated with experimental tests on a FE8 test rig.

Keywords

    Adhesive wear, Contact mechanics, Machine elements

ASJC Scopus subject areas

Cite this

Numerical calculation of local adhesive wear in machine elements under boundary lubrication considering the surface roughness. / Terwey, Jan Torben; Berninger, S.; Burghardt, G. et al.
Proceedings of the 7th International Conference on Fracture Fatigue and Wear, FFW 2018. Pleiades Publishing, 2018. p. 796-807 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Terwey, JT, Berninger, S, Burghardt, G, Jacobs, G & Poll, G 2018, Numerical calculation of local adhesive wear in machine elements under boundary lubrication considering the surface roughness. in Proceedings of the 7th International Conference on Fracture Fatigue and Wear, FFW 2018. Lecture Notes in Mechanical Engineering, Pleiades Publishing, pp. 796-807, 7th International Conference on Fracture Fatigue and Wear, FFW 2018, Ghent, Belgium, 9 Jul 2018. https://doi.org/10.1007/978-981-13-0411-8_71
Terwey, J. T., Berninger, S., Burghardt, G., Jacobs, G., & Poll, G. (2018). Numerical calculation of local adhesive wear in machine elements under boundary lubrication considering the surface roughness. In Proceedings of the 7th International Conference on Fracture Fatigue and Wear, FFW 2018 (pp. 796-807). (Lecture Notes in Mechanical Engineering). Pleiades Publishing. https://doi.org/10.1007/978-981-13-0411-8_71
Terwey JT, Berninger S, Burghardt G, Jacobs G, Poll G. Numerical calculation of local adhesive wear in machine elements under boundary lubrication considering the surface roughness. In Proceedings of the 7th International Conference on Fracture Fatigue and Wear, FFW 2018. Pleiades Publishing. 2018. p. 796-807. (Lecture Notes in Mechanical Engineering). doi: 10.1007/978-981-13-0411-8_71
Terwey, Jan Torben ; Berninger, S. ; Burghardt, G. et al. / Numerical calculation of local adhesive wear in machine elements under boundary lubrication considering the surface roughness. Proceedings of the 7th International Conference on Fracture Fatigue and Wear, FFW 2018. Pleiades Publishing, 2018. pp. 796-807 (Lecture Notes in Mechanical Engineering).
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abstract = "The calculation of wear in boundary lubricated or unlubricated contacts of machine elements requires the knowledge of certain parameters describing the behaviour of the tribological system. An approach for wear calculation in dry sliding contacts is the ARCHARD equation, which is based on the ARCHARD wear coefficient, describing the probability of the formation of a single wear particle. Although a calculation routine for the ARCHARD equation can be formulated numerically, it is still necessary to determine the ARCHARD wear coefficient for each considered tribological system by experiments. The aim of this paper is to transfer the global ARCHARD equation into a numerical wear model, which allows a spatially resolved determination of wear depth for dry and boundary lubricated contacts. Considering the surface roughness, the calculation will be reduced to a single asperity contact. Each asperity can suffer a specific number of load cycles until its cross section is weakened so the asperity detaches from the surface. The numerical calculation of this critical number of load cycles follows the theory of continuum damage mechanics. The required nonlinear material properties can be evaluated by tensile and compression tests. The residual uncertainty of the calculation process is reduced to the specification of the coefficient of friction for the considered tribological system. The presented numerical model is validated with experimental tests on a FE8 test rig.",
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