Numerical and experimental investigations of multistage sheet-bulk metal forming process with compound press tools

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • B. A. Behrens
  • A. Bouguecha
  • M. Vucetic
  • S. Hübner
  • D. Rosenbusch
  • S. Koch
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Details

Original languageEnglish
Title of host publicationKey Engineering Materials
EditorsAldo Ofenheimer, Cecilia Poletti, Daniela Schalk-Kitting, Christof Sommitsch
Pages1153-1158
Number of pages6
Publication statusPublished - 10 Jul 2015
Event18th International ESAFORM Conference on Material Forming, ESAFORM 2015 - Graz, Austria
Duration: 15 Apr 201517 Apr 2015

Publication series

NameKey Engineering Materials
Volume651-653
ISSN (Print)1013-9826
ISSN (electronic)1662-9795

Abstract

Sheet-bulk metal forming is a manufacturing technology, which allows to produce a solid metal component out of a flat sheet. This paper focuses on numerical and experimental investigations of a new multistage forming process with compound press tools. The complete process sequence for the production of this solid metal component consists of three forming stages, which include a total of six production techniques. The first forming stage includes deep drawing, simultaneous cutting and following wall upsetting. In the second forming stage, flange forming combined with cup bottom ironing takes place. In the last stage of the process sequence, the component is sized. To investigate and to improve process parameters such as plastic strain distribution, resulting dimensions and process forces, FEA is performed. Based on these results the developed process is designed.

Keywords

    FE simulation, Multistage forming process, Sheet-bulk metal forming

ASJC Scopus subject areas

Cite this

Numerical and experimental investigations of multistage sheet-bulk metal forming process with compound press tools. / Behrens, B. A.; Bouguecha, A.; Vucetic, M. et al.
Key Engineering Materials. ed. / Aldo Ofenheimer; Cecilia Poletti; Daniela Schalk-Kitting; Christof Sommitsch. 2015. p. 1153-1158 (Key Engineering Materials; Vol. 651-653).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, Bouguecha, A, Vucetic, M, Hübner, S, Rosenbusch, D & Koch, S 2015, Numerical and experimental investigations of multistage sheet-bulk metal forming process with compound press tools. in A Ofenheimer, C Poletti, D Schalk-Kitting & C Sommitsch (eds), Key Engineering Materials. Key Engineering Materials, vol. 651-653, pp. 1153-1158, 18th International ESAFORM Conference on Material Forming, ESAFORM 2015, Graz, Austria, 15 Apr 2015. https://doi.org/10.4028/www.scientific.net/kem.651-653.1153
Behrens, B. A., Bouguecha, A., Vucetic, M., Hübner, S., Rosenbusch, D., & Koch, S. (2015). Numerical and experimental investigations of multistage sheet-bulk metal forming process with compound press tools. In A. Ofenheimer, C. Poletti, D. Schalk-Kitting, & C. Sommitsch (Eds.), Key Engineering Materials (pp. 1153-1158). (Key Engineering Materials; Vol. 651-653). https://doi.org/10.4028/www.scientific.net/kem.651-653.1153
Behrens BA, Bouguecha A, Vucetic M, Hübner S, Rosenbusch D, Koch S. Numerical and experimental investigations of multistage sheet-bulk metal forming process with compound press tools. In Ofenheimer A, Poletti C, Schalk-Kitting D, Sommitsch C, editors, Key Engineering Materials. 2015. p. 1153-1158. (Key Engineering Materials). doi: 10.4028/www.scientific.net/kem.651-653.1153
Behrens, B. A. ; Bouguecha, A. ; Vucetic, M. et al. / Numerical and experimental investigations of multistage sheet-bulk metal forming process with compound press tools. Key Engineering Materials. editor / Aldo Ofenheimer ; Cecilia Poletti ; Daniela Schalk-Kitting ; Christof Sommitsch. 2015. pp. 1153-1158 (Key Engineering Materials).
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abstract = "Sheet-bulk metal forming is a manufacturing technology, which allows to produce a solid metal component out of a flat sheet. This paper focuses on numerical and experimental investigations of a new multistage forming process with compound press tools. The complete process sequence for the production of this solid metal component consists of three forming stages, which include a total of six production techniques. The first forming stage includes deep drawing, simultaneous cutting and following wall upsetting. In the second forming stage, flange forming combined with cup bottom ironing takes place. In the last stage of the process sequence, the component is sized. To investigate and to improve process parameters such as plastic strain distribution, resulting dimensions and process forces, FEA is performed. Based on these results the developed process is designed.",
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