n-type polysilicon by PVD enabling self-aligned back contact solar cells

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Erik Hoffmann
  • Philip Jäger
  • Geoffrey Gregory
  • Muhammad Khan
  • Nabeel Khan
  • Thorsten Dullweber
  • Rolf Brendel
  • Massimo Centazzo

Research Organisations

External Research Organisations

  • EnPV GmbH
  • Institute for Solar Energy Research (ISFH)
View graph of relations

Details

Original languageEnglish
Title of host publicationIEEE 52nd Photovoltaic Specialist Conference
Subtitle of host publicationPVSC 2024
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1686-1689
Number of pages4
ISBN (electronic)9781665464260
ISBN (print)978-1-6654-7582-2
Publication statusPublished - 9 Jun 2024
Event52nd IEEE Photovoltaic Specialist Conference, PVSC 2024 - Seattle, United States
Duration: 9 Jun 202414 Jun 2024

Publication series

NameConference Record of the IEEE Photovoltaic Specialists Conference
ISSN (Print)0160-8371

Abstract

We introduce a novel approach to streamline the processing sequence of fully passivated interdigitated back contact (IBC) solar cells by employing self-aligned separation of the poly-silicon layers. The proposed method for such n-type self-aligned back contact (SABC) solar cell exploits a laser-structured and under-etched p-type poly-Si layer to locally separate a subsequent directionally deposited n-type poly-Silicon layer by physical vapor deposition (PVD). While the n-type poly-Si layer covers the fully exposed rear surface, it is interrupted at the trenches. Consequently, the base contact is formed by the n-type poly-Si only, but the emitter is formed by a stack consisting of a p-type poly and a n-type poly-Silicon layer. Due to the high doping concentration this layer stack is targeted to form a low-resistive tunnelling junction. Since the n-type poly caps both emitter and base contact, it allows a single metallisation step using the same paste for both polarities. Moreover, this innovative technique offers reduced processing steps and enables ultra-fine separation of the poly-Silicon layers, which in turn allows a narrow finger pitch. The n-type poly-Si deposited by PVD on the full wafer area yields an excellent open circuit voltage iVoc=738 mV and SEM images show a separation of the n-type poly-Si layer across the trench edge. Implementing this isolation technique of the n-type poly layer on passivated IBC solar cells will enable a self-aligned separation with just one structuring process step.

ASJC Scopus subject areas

Cite this

n-type polysilicon by PVD enabling self-aligned back contact solar cells. / Hoffmann, Erik; Jäger, Philip; Gregory, Geoffrey et al.
IEEE 52nd Photovoltaic Specialist Conference: PVSC 2024. Institute of Electrical and Electronics Engineers Inc., 2024. p. 1686-1689 (Conference Record of the IEEE Photovoltaic Specialists Conference).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Hoffmann, E, Jäger, P, Gregory, G, Khan, M, Khan, N, Dullweber, T, Brendel, R & Centazzo, M 2024, n-type polysilicon by PVD enabling self-aligned back contact solar cells. in IEEE 52nd Photovoltaic Specialist Conference: PVSC 2024. Conference Record of the IEEE Photovoltaic Specialists Conference, Institute of Electrical and Electronics Engineers Inc., pp. 1686-1689, 52nd IEEE Photovoltaic Specialist Conference, PVSC 2024, Seattle, United States, 9 Jun 2024. https://doi.org/10.1109/PVSC57443.2024.10749366
Hoffmann, E., Jäger, P., Gregory, G., Khan, M., Khan, N., Dullweber, T., Brendel, R., & Centazzo, M. (2024). n-type polysilicon by PVD enabling self-aligned back contact solar cells. In IEEE 52nd Photovoltaic Specialist Conference: PVSC 2024 (pp. 1686-1689). (Conference Record of the IEEE Photovoltaic Specialists Conference). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/PVSC57443.2024.10749366
Hoffmann E, Jäger P, Gregory G, Khan M, Khan N, Dullweber T et al. n-type polysilicon by PVD enabling self-aligned back contact solar cells. In IEEE 52nd Photovoltaic Specialist Conference: PVSC 2024. Institute of Electrical and Electronics Engineers Inc. 2024. p. 1686-1689. (Conference Record of the IEEE Photovoltaic Specialists Conference). doi: 10.1109/PVSC57443.2024.10749366
Hoffmann, Erik ; Jäger, Philip ; Gregory, Geoffrey et al. / n-type polysilicon by PVD enabling self-aligned back contact solar cells. IEEE 52nd Photovoltaic Specialist Conference: PVSC 2024. Institute of Electrical and Electronics Engineers Inc., 2024. pp. 1686-1689 (Conference Record of the IEEE Photovoltaic Specialists Conference).
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abstract = "We introduce a novel approach to streamline the processing sequence of fully passivated interdigitated back contact (IBC) solar cells by employing self-aligned separation of the poly-silicon layers. The proposed method for such n-type self-aligned back contact (SABC) solar cell exploits a laser-structured and under-etched p-type poly-Si layer to locally separate a subsequent directionally deposited n-type poly-Silicon layer by physical vapor deposition (PVD). While the n-type poly-Si layer covers the fully exposed rear surface, it is interrupted at the trenches. Consequently, the base contact is formed by the n-type poly-Si only, but the emitter is formed by a stack consisting of a p-type poly and a n-type poly-Silicon layer. Due to the high doping concentration this layer stack is targeted to form a low-resistive tunnelling junction. Since the n-type poly caps both emitter and base contact, it allows a single metallisation step using the same paste for both polarities. Moreover, this innovative technique offers reduced processing steps and enables ultra-fine separation of the poly-Silicon layers, which in turn allows a narrow finger pitch. The n-type poly-Si deposited by PVD on the full wafer area yields an excellent open circuit voltage iVoc=738 mV and SEM images show a separation of the n-type poly-Si layer across the trench edge. Implementing this isolation technique of the n-type poly layer on passivated IBC solar cells will enable a self-aligned separation with just one structuring process step.",
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AU - Jäger, Philip

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AU - Khan, Muhammad

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AU - Dullweber, Thorsten

AU - Brendel, Rolf

AU - Centazzo, Massimo

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N2 - We introduce a novel approach to streamline the processing sequence of fully passivated interdigitated back contact (IBC) solar cells by employing self-aligned separation of the poly-silicon layers. The proposed method for such n-type self-aligned back contact (SABC) solar cell exploits a laser-structured and under-etched p-type poly-Si layer to locally separate a subsequent directionally deposited n-type poly-Silicon layer by physical vapor deposition (PVD). While the n-type poly-Si layer covers the fully exposed rear surface, it is interrupted at the trenches. Consequently, the base contact is formed by the n-type poly-Si only, but the emitter is formed by a stack consisting of a p-type poly and a n-type poly-Silicon layer. Due to the high doping concentration this layer stack is targeted to form a low-resistive tunnelling junction. Since the n-type poly caps both emitter and base contact, it allows a single metallisation step using the same paste for both polarities. Moreover, this innovative technique offers reduced processing steps and enables ultra-fine separation of the poly-Silicon layers, which in turn allows a narrow finger pitch. The n-type poly-Si deposited by PVD on the full wafer area yields an excellent open circuit voltage iVoc=738 mV and SEM images show a separation of the n-type poly-Si layer across the trench edge. Implementing this isolation technique of the n-type poly layer on passivated IBC solar cells will enable a self-aligned separation with just one structuring process step.

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