Multiscale optical inspection systems for the regeneration of complex capital goods

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Jochen Schlobohm
  • Yinan Li
  • Andreas Pösch
  • Benjamin Langmann
  • Markus Kästner
  • Eduard Reithmeier
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Details

Original languageEnglish
Pages (from-to)243-248
Number of pages6
JournalProcedia CIRP
Volume22
Publication statusPublished - 31 Oct 2014
Event3rd International Conference in Through-life Engineering Services, 2014 - , United Kingdom (UK)
Duration: 4 Nov 20135 Nov 2013

Abstract

The inspection of capital goods with complex geometries is a challenging task due to the limited maneuvering and measuring space available. We developed a set of optical measurement systems for the inline inspection of such machines and capital goods. At first we introduce a borescopic fringe projection system based on of-the-shelf components. It is capable of detecting geometric variances in hard to reach areas, e.g. inside machines or in between parts with highly complex geometries like blade integrated discs (blisks). Single parts like compressor blades are measured with an inverse fringe projection system, which uses fully adaptable fringe patterns. The adaptable patterns lead to a high sensitivity and high speed. Results can be achieved with only one fringe pattern per measurement. In order to perform microscopic measurements and surface characterizations, we use a michelson interferometer with advanced 3D reconstruction algorithms to detect microscopic variances of the objects surface. These newly developed algorithms lead to higher sensitivity and improved results. Together these three inspection systems enable us to detect and to quantify geometric defects or variances of different industrial parts. Based on this information the prediction of the reliability of a part can be improved and the lifetime of an industrial part can be extended leading to a reduction of maintenance costs.

Keywords

    Borescope, Fringe proejction, Inline measurement, Metrology, Michelson interferometer, Mulstiscale, White light interferometer

ASJC Scopus subject areas

Cite this

Multiscale optical inspection systems for the regeneration of complex capital goods. / Schlobohm, Jochen; Li, Yinan; Pösch, Andreas et al.
In: Procedia CIRP, Vol. 22, 31.10.2014, p. 243-248.

Research output: Contribution to journalConference articleResearchpeer review

Schlobohm, J, Li, Y, Pösch, A, Langmann, B, Kästner, M & Reithmeier, E 2014, 'Multiscale optical inspection systems for the regeneration of complex capital goods', Procedia CIRP, vol. 22, pp. 243-248. https://doi.org/10.1016/j.procir.2014.07.019
Schlobohm, J., Li, Y., Pösch, A., Langmann, B., Kästner, M., & Reithmeier, E. (2014). Multiscale optical inspection systems for the regeneration of complex capital goods. Procedia CIRP, 22, 243-248. https://doi.org/10.1016/j.procir.2014.07.019
Schlobohm J, Li Y, Pösch A, Langmann B, Kästner M, Reithmeier E. Multiscale optical inspection systems for the regeneration of complex capital goods. Procedia CIRP. 2014 Oct 31;22:243-248. doi: 10.1016/j.procir.2014.07.019
Schlobohm, Jochen ; Li, Yinan ; Pösch, Andreas et al. / Multiscale optical inspection systems for the regeneration of complex capital goods. In: Procedia CIRP. 2014 ; Vol. 22. pp. 243-248.
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abstract = "The inspection of capital goods with complex geometries is a challenging task due to the limited maneuvering and measuring space available. We developed a set of optical measurement systems for the inline inspection of such machines and capital goods. At first we introduce a borescopic fringe projection system based on of-the-shelf components. It is capable of detecting geometric variances in hard to reach areas, e.g. inside machines or in between parts with highly complex geometries like blade integrated discs (blisks). Single parts like compressor blades are measured with an inverse fringe projection system, which uses fully adaptable fringe patterns. The adaptable patterns lead to a high sensitivity and high speed. Results can be achieved with only one fringe pattern per measurement. In order to perform microscopic measurements and surface characterizations, we use a michelson interferometer with advanced 3D reconstruction algorithms to detect microscopic variances of the objects surface. These newly developed algorithms lead to higher sensitivity and improved results. Together these three inspection systems enable us to detect and to quantify geometric defects or variances of different industrial parts. Based on this information the prediction of the reliability of a part can be improved and the lifetime of an industrial part can be extended leading to a reduction of maintenance costs.",
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AU - Schlobohm, Jochen

AU - Li, Yinan

AU - Pösch, Andreas

AU - Langmann, Benjamin

AU - Kästner, Markus

AU - Reithmeier, Eduard

N1 - Funding information: We would like to thank the German Research Foundation (DFG) for funding this project within the Collaborate Research Center (SFB) 871 ”regeneration of complex capital goods” (http://www.sfb871.de).

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