Multi-phase microstructure design of a low-alloy TRIP-assisted steel through a combined computational and experimental methodology

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  • Texas A and M University
  • Paderborn University
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Details

Original languageEnglish
Pages (from-to)3022-3033
Number of pages12
JournalActa materialia
Volume60
Issue number6-7
Publication statusPublished - 7 Mar 2012
Externally publishedYes

Abstract

The multiphase constitution of a transformation-induced plasticity (TRIP)-assisted steel with a nominal composition of Fe-1.5Mn-1.5Si-0.3C (wt.%) was designed, utilizing a combination of computational methods and experimental validation, in order to achieve significant improvements in both strength and ductility. In this study, it was hypothesized that a microstructure with maximized ferrite and retained austenite volume fractions would optimize the strain hardening and ductility of multiphase TRIP-assisted steels. Computational thermodynamics and kinetics calculations were used to develop a predictive methodology to determine the processing parameters in order to reach maximum possible ferrite and retained austenite fractions during conventional two-stage heat treatment, i.e. intercritical annealing followed by bainitic isothermal transformation. Experiments were utilized to validate and refine the design methodology. Equal channel angular pressing was employed at a high temperature (950 °C) on the as-cast ingots as the initial processing step in order to form a homogenized microstructure with uniform grain/phase size. Using the predicted heat treatment parameters, a multiphase microstructure including ferrite, bainite, martensite and retained austenite was successfully obtained. The resulting material demonstrated a significant improvement in the true ultimate tensile strength (∼1300 MPa) with good uniform elongation (∼23%), as compared to conventional TRIP steels. This provided a mechanical property combination that has not been exhibited before by low-alloy first-generation high-strength steels. The developed computational framework for the selection of heat treatment parameters can also be utilized for other TRIP-assisted steels and help design new microstructures for advanced high-strength steels, minimizing the need for cumbersome experimental optimization.

Keywords

    Computational thermodynamics, Equal channel angular pressing (ECAP), Mechanical behavior, Phase transformations, TRIP-assisted steels

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Cite this

Multi-phase microstructure design of a low-alloy TRIP-assisted steel through a combined computational and experimental methodology. / Zhu, R.; Li, S.; Karaman, I. et al.
In: Acta materialia, Vol. 60, No. 6-7, 07.03.2012, p. 3022-3033.

Research output: Contribution to journalArticleResearchpeer review

Zhu R, Li S, Karaman I, Arroyave R, Niendorf T, Maier HJ. Multi-phase microstructure design of a low-alloy TRIP-assisted steel through a combined computational and experimental methodology. Acta materialia. 2012 Mar 7;60(6-7):3022-3033. doi: 10.1016/j.actamat.2012.02.007
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abstract = "The multiphase constitution of a transformation-induced plasticity (TRIP)-assisted steel with a nominal composition of Fe-1.5Mn-1.5Si-0.3C (wt.%) was designed, utilizing a combination of computational methods and experimental validation, in order to achieve significant improvements in both strength and ductility. In this study, it was hypothesized that a microstructure with maximized ferrite and retained austenite volume fractions would optimize the strain hardening and ductility of multiphase TRIP-assisted steels. Computational thermodynamics and kinetics calculations were used to develop a predictive methodology to determine the processing parameters in order to reach maximum possible ferrite and retained austenite fractions during conventional two-stage heat treatment, i.e. intercritical annealing followed by bainitic isothermal transformation. Experiments were utilized to validate and refine the design methodology. Equal channel angular pressing was employed at a high temperature (950 °C) on the as-cast ingots as the initial processing step in order to form a homogenized microstructure with uniform grain/phase size. Using the predicted heat treatment parameters, a multiphase microstructure including ferrite, bainite, martensite and retained austenite was successfully obtained. The resulting material demonstrated a significant improvement in the true ultimate tensile strength (∼1300 MPa) with good uniform elongation (∼23%), as compared to conventional TRIP steels. This provided a mechanical property combination that has not been exhibited before by low-alloy first-generation high-strength steels. The developed computational framework for the selection of heat treatment parameters can also be utilized for other TRIP-assisted steels and help design new microstructures for advanced high-strength steels, minimizing the need for cumbersome experimental optimization.",
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AU - Zhu, R.

AU - Li, S.

AU - Karaman, I.

AU - Arroyave, R.

AU - Niendorf, T.

AU - Maier, H. J.

N1 - Funding information: This study is funded by the US National Science Foundation, Division of Civil, Mechanical, and Manufacturing Innovation, Materials and Surface Engineering Program , Grant No. 0900187 . The authors would like to thank Dr. Pedro Rivera, University of Cambridge for discussions during the preparation of this manuscript and Dr. Ray Guillemette, Texas A&M University Geology & Geophysics Department for the microprobe analyses.

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N2 - The multiphase constitution of a transformation-induced plasticity (TRIP)-assisted steel with a nominal composition of Fe-1.5Mn-1.5Si-0.3C (wt.%) was designed, utilizing a combination of computational methods and experimental validation, in order to achieve significant improvements in both strength and ductility. In this study, it was hypothesized that a microstructure with maximized ferrite and retained austenite volume fractions would optimize the strain hardening and ductility of multiphase TRIP-assisted steels. Computational thermodynamics and kinetics calculations were used to develop a predictive methodology to determine the processing parameters in order to reach maximum possible ferrite and retained austenite fractions during conventional two-stage heat treatment, i.e. intercritical annealing followed by bainitic isothermal transformation. Experiments were utilized to validate and refine the design methodology. Equal channel angular pressing was employed at a high temperature (950 °C) on the as-cast ingots as the initial processing step in order to form a homogenized microstructure with uniform grain/phase size. Using the predicted heat treatment parameters, a multiphase microstructure including ferrite, bainite, martensite and retained austenite was successfully obtained. The resulting material demonstrated a significant improvement in the true ultimate tensile strength (∼1300 MPa) with good uniform elongation (∼23%), as compared to conventional TRIP steels. This provided a mechanical property combination that has not been exhibited before by low-alloy first-generation high-strength steels. The developed computational framework for the selection of heat treatment parameters can also be utilized for other TRIP-assisted steels and help design new microstructures for advanced high-strength steels, minimizing the need for cumbersome experimental optimization.

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KW - Equal channel angular pressing (ECAP)

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KW - Phase transformations

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